Solenoid Valves Material – Brass Solenoid Valves

Brass Solenoid Valves manufacturer, supplier, and exporter in India

Looking for rugged, heavy-duty Forged Brass Solenoid Valves? Engineered for universal water, compressed air, neutral liquid, light oil, and inert gas automation circuits. Direct factory supply and international export to 85+ countries.

Brass Solenoid Valves - Pioneer Industries
85+
Countries Exported
1/8″–3″
Port Size Range
0–50 bar
Operating Pressure
CW617N
Forged Brass
IP65 / Ex d
Coil Protection
01 — Overview

Pioneer Industries is an internationally recognized manufacturer, stockist, and exporter of industrial-grade Brass Solenoid Valves. Forged from hot-stamped CW617N (EN 12165) or machined from IS 319 extruded brass bars, our brass valves provide the ultimate combination of high mechanical strength, robust corrosion resistance in moist and aqueous environments, and exceptional long-term pressure containment.

Unlike cheap sand-cast alternatives, our forged brass valve bodies are free of internal blowholes, microscopic porosity, and structural grain defects. The dense metallurgical grain structure of hot-forged CW617N ensures that Pioneer Industries Brass Solenoid Valves withstand rigorous hydrostatic pressure spikes, hydraulic water hammer, and thermal expansion without micro-cracking or body deformation.

Global Supply

Pioneer Industries manufacturing and exporting high-performance Brass Solenoid Valves worldwide.

Brass is universally renowned for its compatibility with neutral fluids, municipal water, compressed air, inert gases, mineral oils, diesel fuel, and agricultural spray solutions. The inherent anti-galling characteristics of brass ensure smooth, non-binding thread engagements with stainless steel, copper, and carbon steel pipe fittings across standard BSPP, BSPT, and NPT thread profiles.

Pioneer Industries exports certified Brass Solenoid Valves to OEM system integrators, boiler manufacturers, irrigation contractors, and water treatment plants across more than 85 countries worldwide. Backed by ISO 9001:2015 certified quality systems, each brass valve undergoes hydrostatic proof testing, bubble-tight pneumatic seat inspection, and coil endurance validation before shipment.

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02 — Product Detail

Description of Brass Solenoid Valves

Pioneer Industries Brass Solenoid Valves are available in 2/2-way direct-acting, semi-direct (assisted lift), and pilot-operated diaphragm configurations. Direct-acting models utilize high-permeability magnetic stainless steel plungers with precision elastomer seat inserts to guarantee positive shut-off even at zero differential pressure (0 bar).

For high-flow applications such as commercial laundry, cooling towers, industrial boilers, and water treatment systems, our pilot-operated brass valves incorporate fabric-reinforced EPDM, NBR, or Viton diaphragms capable of controlling flow rates exceeding 80 m³/h with operating pressures up to 16 bar (or high-pressure piston variants rated up to 50 bar).

Features Brass Solenoid Valves:

  • Forged from heavy-duty CW617N / IS 319 brass alloy providing pore-free structural integrity and high hydrostatic burst resistance.
  • Universal media compatibility for potable water, industrial cooling water, dry/lubricated air, neutral gases, glycol, and light fuel oils.
  • Available in Direct-Acting (0 bar differential), Assisted-Lift Diaphragm, and Pilot-Operated high-flow architectures.
  • Precision machined stainless steel 430FR armature tube and plunger with built-in copper shading ring for quiet AC operation.
  • Reinforced diaphragm options in food-grade EPDM (steam/hot water), Viton FKM (chemical/oils), and NBR (general utility).
  • Wide port sizing from miniature 1/8″ NPT/BSP up to 3″ flanged or threaded high-capacity piping connections.
  • Optional manual override switch enables manual valve operation during electrical power maintenance or commissioning.
  • Epoxy moulded Class H (180°C) continuous duty coils with IP65 DIN connectors or explosion-proof Ex d certified enclosures.
  • Engineered and tested to achieve over 10 million cycles under continuous industrial operating conditions.
+ + + +
Specification

Brass Solenoid Valves available in port sizes 1/8″, 1/4″, 3/8″, 1/2″, 3/4″, 1″, 1-1/4″, 1-1/2″, 2″, 2-1/2″, and 3″ BSP/NPT. Body: Forged Brass CW617N / IS 319. Diaphragms/Seals: NBR (-10°C to +80°C), Viton FKM (-10°C to +150°C), EPDM (-20°C to +130°C). Coil voltages: 12V DC, 24V DC, 110V AC, 230V AC (50/60 Hz). Working pressure: 0 to 50 bar.

Technical Specifications & Dimensions

Brass Solenoid Valves Technical Specifications & Performance Data

Explore comprehensive engineering parameters, flow coefficients (Kv / Cv), pressure ratings, and coil voltage configurations for Pioneer Industries Brass Solenoid Valves. Manufactured and 100% tested in accordance with international automation standards.

Metric Standard Operating Parameters & Pressure Ratings
Standard Metric Sizes
Model Code Port Size Orifice (mm) Kv (m³/h) Oper. Press. (bar) Fluid Temp (°C) Body Material
PI-BR-202 G 1/8″ 2.5 0.20 0 – 25 -10 to +90 Forged Brass CW617N
PI-BR-204 G 1/4″ 3.5 0.45 0 – 25 -10 to +90 Forged Brass CW617N
PI-BR-306 G 3/8″ 12.0 2.20 0.3 – 16 -10 to +120 Forged Brass CW617N
PI-BR-308 G 1/2″ 15.0 3.80 0.3 – 16 -10 to +120 Forged Brass CW617N
PI-BR-412 G 3/4″ 20.0 7.60 0.5 – 16 -10 to +130 Forged Brass CW617N
PI-BR-416 G 1″ 25.0 12.00 0.5 – 16 -10 to +130 Forged Brass CW617N
PI-BR-524 G 1-1/2″ 40.0 32.00 0.5 – 16 -10 to +130 Forged Brass CW617N
PI-BR-532 G 2″ 50.0 50.00 0.5 – 16 -10 to +130 Forged Brass CW617N
Imperial Port Thread, Orifice Sizing & Flow Coefficients (Cv)
NPT / BSP Port Options
Part Number NPT Port Orifice (In.) Flow Factor (Cv) Working Press. (PSI) Temp. Range (°F) Standard Voltages
PI-BR-NPT-02 1/8″ NPT 0.10″ 0.23 0 – 360 PSI 14°F to 194°F 24V DC / 120V AC / 240V AC
PI-BR-NPT-04 1/4″ NPT 0.14″ 0.52 0 – 360 PSI 14°F to 194°F 24V DC / 120V AC / 240V AC
PI-BR-NPT-06 3/8″ NPT 0.47″ 2.55 5 – 230 PSI 14°F to 248°F 24V DC / 120V AC / 240V AC
PI-BR-NPT-08 1/2″ NPT 0.59″ 4.40 5 – 230 PSI 14°F to 248°F 24V DC / 120V AC / 240V AC
PI-BR-NPT-12 3/4″ NPT 0.79″ 8.80 7 – 230 PSI 14°F to 266°F 24V DC / 120V AC / 240V AC
PI-BR-NPT-16 1″ NPT 0.98″ 14.00 7 – 230 PSI 14°F to 266°F 24V DC / 120V AC / 240V AC
PI-BR-NPT-24 1-1/2″ NPT 1.57″ 37.20 7 – 230 PSI 14°F to 266°F 24V DC / 120V AC / 240V AC
PI-BR-NPT-32 2″ NPT 1.97″ 58.00 7 – 230 PSI 14°F to 266°F 24V DC / 120V AC / 240V AC
Construction Materials, Elastomers & Electrical Standards
Certified Industrial Compliance
Component Standard Specification & Material Available Options & Grades
Valve Body Hard Anodized Aluminium / Forged Brass CW617N / SS 316 Anodized Aluminium 6061-T6 Forged Brass IS 319 / CW617N Stainless Steel SS 304 Stainless Steel SS 316 / 316L
Plunger & Core Tube Magnetic Stainless Steel AISI 430FR / SS 304 Tube Corrosion Resistant 430FR Copper Shading Ring Silver Shading Ring (Special)
Seals & Diaphragms High-Grade Nitrile Rubber (NBR) / Viton (FKM) / PTFE NBR (-10°C to +80°C) FKM / Viton (-10°C to +150°C) PTFE / Teflon (-20°C to +180°C) EPDM for Steam / Hot Water
Solenoid Coil Epoxy Moulded Waterproof Continuous Duty (Class H / Class F) 12V DC / 24V DC (6.5W) 24V AC / 110V AC / 230V AC IP65 DIN 43650 Form A/B Flameproof Ex d IIC T6

Custom Engineering Available: Looking for custom manifold mounting, ATEX / PESO flameproof enclosures, or extreme high-temperature seals? Pioneer Industries manufactures tailor-made Brass Solenoid Valves to exact project specifications. Contact our Mumbai technical team at +91 9821023876 or email inquiry@pioneerfitting.com.

03 — Applications

Applications/Uses of Brass Solenoid Valves

Brass Solenoid Valves engineered by Pioneer Industries delivers precise, fail-safe automation performance across demanding industrial sectors:

01

Water Treatment & Filtration Plants –

Controlling raw water inflow, reverse osmosis membrane flushing, chemical backwash, and discharge drains.

02

Boiler Feed & Steam Generators –

Precision automated feed-water isolation and low-pressure steam shut-off using high-temperature EPDM/PTFE seals.

03

Industrial Cooling Systems –

Managing chilled water circulation, cooling tower basin fills, and heat exchanger coolant distribution loops.

04

Commercial Laundry Machinery –

Automating high-volume hot and cold water intake, steam injection, and detergent solution dispensing.

05

Irrigation & Agricultural Automation –

Rugged, moisture-resistant solenoid valves for automated drip irrigation manifolds and greenhouse misting.

06

Compressed Air Line Isolation –

Direct-mount master air supply shut-off valves for manufacturing workshops and compressor distribution headers.

07

Car Wash & Pressure Wash Systems –

Controlling high-pressure water streams, pre-soak detergents, and wax injection lines up to 50 bar.

08

Fuel & Light Oil Handling –

Safe shut-off control for light diesel burner feeds, kerosene distribution, and lubricating oil transfer circuits.

04 — Industries

Applications Industries of Brass Solenoid Valves

Pioneer Industries’ Brass Solenoid Valves are widely deployed in critical automated processes including:

+ Industrial Automation
+ Oil & Gas Refineries
+ Chemical Processing
+ Power Generation Plants
+ Pharmaceutical Cleanrooms
+ Food & Beverage Packaging
+ Automotive Assembly
+ Marine & Offshore Rigs
+ Water & Wastewater Treatment
+ Textile Machinery
+ Nuclear Energy Facilities
+ Aerospace Test Benches
+ Dust Collector Systems
+ Heavy Engineering & Presses
+ Defence Equipment
05 — Range

Types of Solenoid Valves Material offered by Pioneer Industries

06 — FAQs

Frequently Asked Questions about Brass Solenoid Valves

Technical guidance, sizing insights, and engineering answers for instrumentation engineers, automation system integrators, and procurement specialists sourcing Solenoid Valves from Pioneer Industries.

Pioneer Industries primarily manufactures valve bodies from hot-forged CW617N (CuZn40Pb2) conforming to European standard EN 12165, as well as bar-stock IS 319 Free Cutting Brass. CW617N provides the ideal chemical balance of copper (57–59%), zinc (balance), and lead (1.6–2.5%), offering superior ductility, hot forgeability, and total freedom from internal porosity or microscopic blowholes found in sand-cast brass.
Direct-acting brass valves use magnetic solenoid coil force alone to lift the plunger off the orifice. They require zero differential pressure (0 bar) to open and close, making them ideal for gravity feed, low-pressure gas, or vacuum systems. Pilot-operated brass valves utilize the line fluid pressure acting across an internal diaphragm to actuate the valve. They require a minimum operating pressure (typically 0.3 to 0.5 bar) but can control much larger orifices and flow rates with compact, low-power coils.
Yes. For drinking water and plumbing installations, Pioneer Industries manufactures Lead-Free and Dezincification Resistant (DZR / CW602N) brass solenoid valves certified with food-grade, WRAS-approved EPDM elastomers. These valves prevent lead leaching into potable water streams and resist selective dezincification corrosion caused by acidic or chloride-bearing municipal water.
Yes. Pioneer Industries manufactures dedicated High-Temperature Brass Steam Solenoid Valves fitted with virgin PTFE or peroxide-cured EPDM diaphragm seals and Class H (180°C) copper-wound coils. These models reliably handle low-to-medium pressure saturated steam up to 140°C (3.5 bar steam) and superheated water up to 130°C in commercial laundries, autoclaves, and boiler systems.
When operated on alternating current (AC 50/60 Hz), the magnetic flux passes through zero twice per electrical cycle, which would cause the magnetic plunger to chatter against the pole piece. Pioneer Industries embeds an oxygen-free high-conductivity copper shading ring into the pole face. This shading ring creates a phase-lagged secondary magnetic flux that maintains continuous holding force across AC zero-crossings, resulting in completely silent, hum-free operation.
Standard pilot-operated diaphragm brass valves are rated from 0.5 to 16 bar (230 PSI). For high-pressure automation requirements, Pioneer Industries engineers heavy-wall forged brass piston-guided solenoid valves capable of operating at pressures up to 50 bar (725 PSI) for high-pressure car wash systems, breathing air compressors, and hydraulic testing rigs.
Fluid temperature limits depend strictly on the elastomer installed: High-grade NBR (Buna-N) operates from -10°C to +80°C (ideal for general water and compressed air); Viton (FKM) operates from -10°C to +150°C (ideal for hot oils, hydrocarbons, and aggressive water); and EPDM operates from -20°C to +130°C (superior for hot water, glycol, and low-pressure steam, but incompatible with oils).
Pioneer Industries manufactures Brass Solenoid Valves with female parallel pipe threads (BSPP / ISO 228/1), tapered British threads (BSPT / ISO 7-1), and American National Standard tapered pipe threads (NPT / ASME B1.20.1) from 1/8″ up to 3″ pipe sizes. Flanged connections conforming to ANSI Class 150 or DIN PN16 are also available on large bore sizes (2″ and above).
Yes. Standard Pioneer solenoid coils are vacuum-impregnated with epoxy resin and encapsulated in polyamide, achieving an ingress protection rating of IP65 according to IEC 60529 when fitted with a sealed DIN cable connector. For extreme marine or washdown environments, IP67 and IP68 potted coils with flying lead cables are available upon request.
Each production batch of Pioneer Brass Solenoid Valves undergoes 100% pneumatic seat leakage testing to ISO 5208 Rate A (zero detectable bubbles), hydrostatic shell proof pressure testing at 1.5× rated pressure, electrical high-potential dielectric breakdown testing at 2,000V AC, and full pull-in voltage testing at 85% of nominal voltage to guarantee reliable cold-start opening.
07 — Enquiry

Contact Pioneer Industries experts for detailed information

about your requirement to select the right products for your application needs!

Do you have any questions or need help with our services and products? Submit an Enquiry Form request or Call us at 9821023876. Feel free to get in touch!