Mould Quick Release Couplings – Long Plug

Long Plug manufacturer, supplier, and exporter in India

Are you looking for superior quality Long Plug exporter and suppliers? Quick delivery and dispatch available worldwide.

Long Plug
85+
Countries Served
1/4″–3/4″ / 6–19mm
Flow Size
4:1
Safety Factor
Brass / SS 316
Material
Up to 300 PSI
Working Pressure
01 — Overview

Buy best price high-quality, corrosion resistant Long Plug, Injection Mould Cooling Quick Release Couplings, Mould Water Couplers, Die-Casting Cooling Line Connectors, and Brass Quick Disconnect Fittings from Pioneer Industries recognized for manufacturing quality-tested fluid power components at international standards.

At Pioneer Industries, we offer these Industrial Long Plug having utmost functionality for injection mold cooling and temperature control. We are a manufacturer, supplier of Long Plug and India’s leading Quick Release Coupling Exporters in Mumbai.

Global Supply

Pioneer Industries manufacturing and exporting high-quality Long Plug worldwide.

Pioneer Industries supplies plastic molders, die-casting manufacturers, and mold tooling designers across 85+ countries with precision engineered Long Plug. We maintain large ready stocks for standard DME and Hasco interchange profiles.

Long Plug is manufactured on CNC automatic lathes with tight tolerances and fitted with fluorocarbon (Viton) seals, ensuring maximum cooling efficiency, short cycle times, and zero water leakage on the production floor.

To Get Quotes within hour Call Us at 9821023876 or Send Enquiry for the products you requires

02 — Product Detail

Description of Long Plug

Long Plug is a high-performance cooling connector designed for plastic injection molding tools, rubber vulcanizing dies, and zinc/aluminum die-casting machines.

Material of Construction: High Tensile Forging Brass (IS 319 / CZ121) or Stainless Steel (AISI 304 / AISI 316), fitted with stainless steel Grade 316 locking balls and Viton high-temperature seals.

Designed for rapid tool changes, reliable heat transfer, and full dimensional compatibility with DME and European mold standards.

Features Long Plug:

  • Extended stem lengths from 50 mm up to 300 mm allow direct access into deep mold cavities without intermediate piping joints.
  • Precision machined brass or stainless steel body with standard male mold profile matching all Pioneer mold sockets.
  • Eliminates potential leak points inside the mold plate by utilizing a single solid-drawn metal extension.
  • Available with threaded male NPT/BSPT base or direct socket-mating retention groove.
  • Smooth full-bore internal profile reduces fluid drag and promotes maximum laminar cooling water flow.
  • One-hand push-to-connect operation simplifies coupling access within crowded mold plates.
  • Rated for hot water, glycol coolant, and heat transfer oil up to +180°C continuously.
  • Precision thread machining ensures tight sealing without tape shreds entering cooling channels.
+ + + +
Specification

Bore Sizes: 1/4″, 3/8″, 1/2″, 3/4″. Connection Styles: Female NPT, Male NPT, Hose Barb (6mm, 8mm, 10mm, 12mm), PU Tube Push-in. Max Pressure: 20 bar (300 PSI). Temperature: -20°C to +180°C.

Technical Specifications & Dimensions

Long Plug Dimensional Tables

Explore standard engineering dimensional configurations for Metric (mm) and Imperial (Inch) Long Plug manufactured according to international mold tooling standards.

Metric Long Plug Dimensions
Standard Metric Sizes
Part No.Series BoreConnection SizeØ Outer (mm)Length (mm)Hex (mm)Max Pressure (bar)
MQRC-026 mm (1/4″)1/8″ BSPT17.036.014.020
MQRC-049 mm (3/8″)1/4″ BSPT21.044.017.020
MQRC-069 mm (3/8″)3/8″ BSPT21.048.019.020
MQRC-0813 mm (1/2″)1/2″ BSPT28.062.024.015
MQRC-1219 mm (3/4″)3/4″ BSPT38.078.032.015
Fractional / Imperial Long Plug Dimensions
Standard Fractional Sizes
Part No.Series BoreConnection (NPT)Ø Outer (in)Length (in)Hex (in)Max Pressure (PSI)
IMQRC-021/4″ Bore1/8″ NPT0.67″1.42″0.55″300
IMQRC-043/8″ Bore1/4″ NPT0.83″1.73″0.67″300
IMQRC-063/8″ Bore3/8″ NPT0.83″1.89″0.75″300
IMQRC-081/2″ Bore1/2″ NPT1.10″2.44″0.94″220
IMQRC-123/4″ Bore3/4″ NPT1.50″3.07″1.25″220
Material Grades, Construction & Manufacturing Standards
ASTM / ASME / ISO Certified
Material Group Standard Specification & Codes Available Grades
Austenitic Stainless Steel (300 Series) ASTM A276, ASTM A479, ASME SA479, EN 10088-3 SS 304 SS 304L SS 316 SS 316L SS 321
Duplex & High Nickel Alloys ASTM A182, ASTM B164, ASTM B574, NACE MR0175 / ISO 15156 Duplex 2205 Super Duplex 2507 Monel 400 Hastelloy C-276 Inconel 625
High Grade Brass & Carbon Steel IS 319 Gr. 1, BS 2874 CZ121, ASTM A108 Zinc-Trivalent Plated Free Cutting Brass Forging Brass High Tensile Carbon Steel
Seal Elastomers & Temperature Ratings ASTM D2000, FDA 21 CFR 177.2600 NBR (-20°C to +100°C) FKM / Viton (-20°C to +200°C) EPDM (-50°C to +150°C) PTFE (-60°C to +260°C)

Customization Available: Looking for specific seal elastomers (Viton, EPDM, Kalrez, PTFE) or special body alloys (Brass, Carbon Steel, SS 304, SS 316, Super Duplex, Monel)? Pioneer Industries manufactures tailor-made Quick Release Couplings for extreme conditions. Contact us at +91 9821023876 or email inquiry@pioneerfitting.com.

03 — Applications

Applications/Uses of Long Plug

Pioneer Quick Release Couplings find use in a variety of critical industrial applications, including:

01

Oil and gas –

Pioneer Quick Release Couplings deliver rapid, leak-free connection for hydraulic power packs, blowout preventer (BOP) control lines, chemical injection skids, and offshore umbilical testing.

02

Building and Construction –

High-pressure hydraulic equipment, pile drivers, excavators, and concrete pumping rigs rely on our rugged quick couplers for fast, tool-free field attachment and zero-leak reliability.

03

Chemical refining –

Engineered in corrosion-resistant stainless steel with fluorocarbon or PTFE seals, our couplings ensure zero-emission transfer of volatile hydrocarbons, aggressive acids, and caustic solutions.

04

Marine & Offshore –

Marine deck machinery, dive support systems, ROV umbilicals, and harbor bunkering lines demand the exceptional pitting resistance and anti-galling performance of our 316/316L quick couplings.

05

Automobile & Transportation –

Automated assembly plants, robotic paint lines, brake fluid charging systems, and pneumatic test benches utilize our quick release couplings for rapid tool changes and zero downtime.

06

Power generation –

Turbine governor hydraulics, generator cooling water circuits, transformer oil transfer lines, and boiler feed sampling stations utilize Pioneer high-temperature, high-pressure couplings.

07

Agriculture & Forestry –

Tractor rear hydraulic remotes, combine harvester implements, and spray rigs rely on quick connect couplings for effortless, spill-free connection under challenging environmental conditions.

08

Military & Defence –

Combat support vehicles, naval fluid systems, portable refueling skids, and aerospace ground support equipment depend on Pioneer couplings designed to survive severe shock, vibration, and climatic extremes.

04 — Industries

Applications Industries of Long Plug

Pioneer Industries’ Long Plug are widely used in numerous industries like:

+ Pharmaceutical Equipment
+ Chemical Equipment
+ Sea Water Equipment
+ Heat Exchangers
+ Condensers
+ Pulp and Paper Industry
+ Power Generation
+ Gas Processing
+ Aerospace Industry
+ Nuclear Energy Sector
+ Off-Shore Oil Drilling
+ Oil & Gas Industries
+ Chemical Industry
+ Petroleum Industries
+ Defence Industry
05 — Range

Types of Mould Quick Release Couplings offered by Pioneer Industries

06 — FAQs

Frequently Asked Questions about Long Plug

Answers to the technical questions fluid power engineers, maintenance superintendents, and piping designers ask when specifying Quick Release Couplings from Pioneer Industries.

Long Plug serves as extended-shank male plug specifically engineered for deep-drilled water cooling channels in injection molds, die-casting dies, and blow-molding tooling. In plastic injection and die-casting operations, it enables rapid connection of mold water and hot oil cooling circuits, speeding up mold changeovers and ensuring consistent heat dissipation.
Fitted with standard high-temperature Fluorocarbon (FKM / Viton) seals, Pioneer mold couplings operate continuously at temperatures up to +180°C (+356°F), and up to +200°C intermittently, suitable for pressurized hot water and thermal oil mold temperature controllers (MTC).
Our standard mold couplings are precision CNC-machined from high-grade forging brass (IS 319 / BS 2874 CZ121) for superior thermal conductivity and corrosion resistance against cooling tower water. For corrosive additives or deionized water, we supply AISI 304 and AISI 316 stainless steel bodies.
Yes. Pioneer manufactures mold couplings and plugs fully interchangeable with the world's leading mold tooling standards including DME Series (9 mm / 13 mm / 19 mm), Hasco Z80 / Z81 profiles, and European standard rectangular latching configurations.
Body sizes range from 1/4″ to 3/4″ flow bore, with end connections available in 1/8″, 1/4″, 3/8″, and 1/2″ Male/Female NPT, BSPT, and metric threads, as well as 6mm, 8mm, 10mm, and 12mm hose barb and PU push-fit tails.
Pioneer supplies both valved (shut-off) and unvalved (straight-through) options. Valved sockets isolate water lines instantly upon disconnection to keep the tool bench dry, while straight-through versions maximize cooling water throughput.
Every coupling utilizes precision-grade stainless steel locking balls and an engineered Viton O-ring backed by a PTFE support ring, ensuring zero water leakage up to 20 bar (300 PSI) working pressure even under continuous hydraulic pulsating flow.
Yes. Pioneer mold couplings operate reliably for vacuum venting lines, pneumatic mold ejector assists, and mold core blow-off systems down to 29 inHg vacuum and up to 20 bar positive pressure.
Pioneer mold components feature smooth electropolished internal bores and lead-free passivation that prevent lime scale, rust, and mineral deposits from adhering to internal flow channels.
Pioneer provides Certificate of Conformance, EN 10204 3.1 material chemical certificates, and 100% pneumatic pressure testing reports verifying zero leakage before dispatch.
07 — Enquiry

Contact Pioneer Industries for Long Plug

Our mold cooling specialists are ready to advise on nozzle configurations, flow rates, and high-temperature seal selections.

Call our engineering desk at +91 9821023876 or submit your tooling drawing via our inquiry portal.