Product Range – Brass PU Coupler

Brass PU Coupler manufacturer, supplier, and exporter in India

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Brass PU Coupler
85+
Countries Served
4mm–16mm / 1/8″–1/2″
Sizing Range
Vacuum to 15 Bar
Pressure Rating
Forged / Extruded Brass
Body Material
ISO 9001 / CE / RoHS
Quality Standards
01 — Overview

Buy best price high-quality, corrosion resistant Brass PU Coupler, Brass Push-in Pneumatic Fittings, Brass tube fittings, brass push-to-lock fittings from Pioneer Industries recognized for manufacturing quality-tested products using latest manufacturing equipment at International Industry standards.

We at Pioneer Industries manufacture a wide variety of Brass PU Coupler which finds applications in numerous industries like Oil & Gas Industries, Chemical Industry, Nuclear Energy Sector, Petroleum Industries, Defence Industry, and Aerospace Industry. Available in numerous dimensions and grades. Pioneer Industries manufactures and exports high-quality industrial Brass PU Coupler.

Global Supply

Pioneer Industries manufacturing and exporting high-quality Brass PU Coupler worldwide.

We are India’s one of the leading Brass PU Coupler manufacturers and exporters to more than 85 countries exporting and manufacturing on a large scale. All size supply maintains a massive inventory of Brass PU Coupler, with all standard fractional (inch) and metric (mm) tube sizes available.

Brass PU Coupler is manufactured from high-grade brass raw materials sourced from trusted and reliable mills. Most Brass PU Coupler fittings are available in bright nickel plating as well as natural brass finish. Various materials, thread specifications, and custom configurations are available. We’ve got the right product for your engineering needs.

To Get Quotes within hour Call Us at 9821023876 or Send Enquiry for the products you requires

02 — Product Detail

Description of Brass PU Coupler

Brass PU Coupler is a precision-engineered pneumatic fitting designed to provide instant, tool-free push-to-lock tubing connections across industrial pneumatic, robotics, automation, and instrumentation fluid systems.

Constructed with a heavy-duty extruded or forged brass body, internal stainless steel gripping collets, and elastomeric O-rings, the fitting delivers high mechanical impact strength, vibration resistance, and positive airtight sealing under continuous line pulsing, vacuum service, and operating pressures up to 15 bar.

Features Brass PU Coupler:

  • Extreme conditions durability: Precision designed to withstand high pressure, mechanical shock, vibration, vacuum, and temperature fluctuations.
  • Instant tool-free assembly: Push-to-lock connection allows immediate tube insertion and rapid one-touch disconnection without specialized tools.
  • High-grade brass body: Machined from solid forged / extruded brass (CW614N / IS 319) with high tensile strength and impact resistance.
  • Stainless steel gripping collet: Spring-tempered AISI 301/304 gripping teeth hold calibrated PU and nylon tubing securely without pull-out.
  • Leak-tight elastomeric sealing: Internal NBR / FKM O-rings deliver 100% airtight sealing under full working pressure and vacuum.
  • Bright nickel-plated finish: Highly resistant to atmospheric corrosion, oil exposure, moisture, and harsh industrial environments.
  • Superior 4:1 safety factor: Engineered with a 4:1 design factor ensuring tubing burst protection before joint failure.
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Specification

Sizes: Metric 4 mm to 16 mm Tube OD (Fractional 1/8″ to 1/2″ Tube OD). Thread Profiles: Metric M5 to M20, NPT (ANSI B1.20.1), BSPP (ISO 228), and BSPT (ISO 7/1). Material of Construction: High Tensile Brass (IS 319 / CW614N / CZ121 / ASTM B16 C36000) with Bright Nickel Plating or Natural Brass. Internal Seals: NBR (standard -20°C to +80°C), Viton/FKM optional (-20°C to +150°C). Working Pressure: Vacuum to 15 Bar (220 PSI). Working Media: Compressed Air, Neutral Gases, Vacuum.

Technical Specifications & Dimensions

Brass PU Coupler Dimensional Tables

Explore full engineering dimensional configurations for Metric (mm) and Imperial / Fractional (Inch) Brass PU Coupler fittings. Sourced and manufactured according to international pneumatic standards.

Metric Brass PU Coupler Sizing Dimensions (mm)
Standard Metric Range
Part NumberTube OD 1 (mm)Tube OD 2 (mm)Overall Length L (mm)Body Diameter Ø (mm)Working Pressure
PI-PUC-04M4 mm4 mm32.5 mm10.0 mm15 Bar (220 PSI)
PI-PUC-06M6 mm6 mm35.0 mm12.5 mm15 Bar (220 PSI)
PI-PUC-08M8 mm8 mm38.0 mm14.5 mm15 Bar (220 PSI)
PI-PUC-10M10 mm10 mm43.0 mm17.0 mm12 Bar (175 PSI)
PI-PUC-12M12 mm12 mm47.5 mm20.0 mm12 Bar (175 PSI)
PI-PUC-14M14 mm14 mm51.0 mm22.5 mm10 Bar (145 PSI)
PI-PUC-16M16 mm16 mm54.0 mm25.0 mm10 Bar (145 PSI)
Fractional / Imperial Brass PU Coupler Sizing Dimensions (Inch)
Fractional Inch Series
Part Number Tube OD (Inch) Thread Connection Overall Length L (Inch) Hex A/F (Inch) Working Pressure (PSI)
PI-PU-COU-1/81/8″1/8″ NPT / UNEF0.82″ (20.8 mm)7/16″220 PSI
PI-PU-COU-5/325/32″ (4 mm)1/8″ NPT / M120.88″ (22.3 mm)1/2″220 PSI
PI-PU-COU-1/41/4″1/4″ NPT / BSPP1.02″ (25.9 mm)9/16″220 PSI
PI-PU-COU-5/165/16″ (8 mm)1/4″ NPT / BSPP1.08″ (27.4 mm)5/8″220 PSI
PI-PU-COU-3/83/8″3/8″ NPT / BSPP1.24″ (31.5 mm)3/4″180 PSI
PI-PU-COU-1/21/2″1/2″ NPT / BSPP1.45″ (36.8 mm)7/8″150 PSI
Material Grades, Mechanical Properties & Applicable Standards
Certified Material Specifications
Component Material Specification Standard Specification Mechanical Properties Temperature Limits Key Features
Fitting Body Free Cutting Brass (CW614N / CZ121) IS 319 Gr. 1 / ASTM B16 C36000 Tensile ≥ 440 MPa, 120–160 HB -20°C to +80°C (up to 150°C) High tensile strength, bright nickel-plated corrosion protection
Gripping Collet Stainless Steel AISI 301 / 304 ASTM A666 / DIN 1.4310 Spring Tempered ≥ 42 HRC -40°C to +200°C Precision biting teeth ensure permanent tube lock without scoring
Primary O-Ring Seal Nitrile Rubber (NBR 70) ASTM D2000 / ISO 1629 Hardness 70 ± 5 Shore A -20°C to +80°C Standard pneumatic airtight sealing for air, inert gas, vacuum
High-Temp Seal (Optional) Fluoroelastomer (Viton / FKM) ASTM D1418 / ISO 1629 Hardness 75 ± 5 Shore A -20°C to +150°C Resistant to synthetic oils, high temperatures, chemical vapors
Release Sleeve Collar Polyoxymethylene (POM) / Brass ISO 9988 / ASTM D4181 Tensile ≥ 65 MPa -20°C to +100°C Smooth one-touch manual release without jamming or collet binding
Sealing Washers (Banjo) Copper / Bonded NBR Dowty DIN 7603 / BS 4518 Annealed Soft / Bonded -40°C to +150°C Positive port face sealing under repeated hollow bolt torque
03 — Applications

Applications/Uses of Brass PU Coupler

Brass PU Coupler finds critical deployment across a wide variety of industrial pneumatic and fluidic systems:

01

Pneumatic Control Panels –

Routes main supply air and actuator feedback lines cleanly through electrical and pneumatic enclosure panels while preserving enclosure sealing.

02

Robotics & Industrial Automation –

Connects moving robotic arm air feeds to stationary base junction boxes across partitions, resisting dynamic flexure and repetitive cyclic motion.

03

Machine Tools & CNC Centers –

Feeds pneumatic clamping lines, tool changers, and air blast nozzles straight through sheet metal chip guards and splash enclosures without line abrasion.

04

Packaging & Bottling Machinery –

Widely deployed across high-speed cartoning, bottle blow-molding, and filling machinery partitions requiring quick pneumatic tube maintenance and washdown durability.

05

Automotive & Commercial Vehicles –

Routes air brake auxiliary lines, pneumatic suspension tubing, and automated tire inflation air lines across chassis bulkheads and cab partition walls.

06

Chemical Refining –

In chemical refineries, Brass Tube Fittings are made using corrosion resistant high performance materials, such as Brass, tool alloys, and exotic metals and find use in machineries such as heat exchangers, chemical tanks, and processing systems.

07

Oil and gas –

These Brass Tube Fittings find application in processing equipment such as tanks, drilling rigs, and pumps, and used in the oil and gas industries giving stable performance in high stress and corrosive conditions.

08

Marine –

Fittings installed in the marine industry necessitate excellent corrosion resistance to withstand the extended periods of exposure to saltwater that marine ramps, marine decks, bulkheads, and tanks experience.

04 — Industries

Industries We Serve

Pioneer Industries’ Brass PU Coupler fittings are deployed across worldwide demanding industries including:

+ Pharmaceutical Equipment
+ Chemical Processing
+ Sea Water Desalination
+ Heat Exchangers
+ Surface Condensers
+ Pulp and Paper Mills
+ Thermal & Nuclear Power
+ Natural Gas Processing
+ Aerospace Industry
+ Nuclear Energy Systems
+ Off-Shore Exploration
+ Oil & Gas Refineries
+ Petrochemical Complexes
+ Industrial Automation
+ Automobile Manufacturing
05 — Range

Types of Brass PU Fittings offered by Pioneer Industries

06 — FAQs

Frequently Asked Questions about Brass PU Coupler

Comprehensive technical guidance and engineering answers regarding Brass PU Coupler, push-in collet mechanics, pressure containment, and pneumatic specifications from Pioneer Industries.

A Brass PU Coupler (also known as a Brass Push-in Equal Union or Straight Tube-to-Tube Joiner) is a full-flow pneumatic fitting designed to connect two calibrated polyurethane (PU) or nylon pneumatic tubes in a straight in-line axis without tools. It comprises a nickel-plated extruded brass body containing independent push-to-lock gripping collets and elastomeric O-ring seals at both ports. When tubing is pushed straight into either end, spring-tempered stainless steel collet teeth bite into the outer tube diameter, while internal NBR/FKM O-rings establish a zero-leakage perimeter seal under vacuum and positive pressure. Depressing the release sleeve permits instant, non-destructive tube withdrawal.
Pioneer Brass PU Couplers deliver superior industrial durability: (1) High Mechanical Rigidity: Precision CNC-machined brass (CW614N / IS 319 / C36000) prevents body crushing or cracking under heavy external line tension, accidental foot traffic, or vehicle chassis vibration; (2) Broad Temperature Window: Brass maintains dimensional stability from -20°C to +80°C (up to +150°C with Viton seals) without thermal softening or plastic embrittlement; (3) Chemical & Hydrocarbon Immunity: Brass withstands constant exposure to synthetic compressor oils, coolants, and diesel mist that degrade polybutylene terephthalate (PBT) composite fittings; (4) Flame & Weld Spatter Resistance: Suitable for automotive welding cells and foundries where plastic fittings melt.
Pioneer manufactures Brass PU Couplers in both metric and imperial series. Standard metric sizes include 4 mm, 6 mm, 8 mm, 10 mm, 12 mm, 14 mm, and 16 mm tube OD. Fractional imperial sizes range from 1/8″, 5/32″, 1/4″, 5/16″, 3/8″, to 1/2″ OD. All ports are machined to accept polymer tubing adhering to ISO 14743 and DIN 73378 dimensional tolerances (±0.05 mm to ±0.10 mm on OD), ensuring bubble-tight sealing and positive collet retention.
Brass PU Couplers are engineered for working pressures from fine vacuum (-0.99 bar / -100 kPa / 29.5 inHg) up to 15 bar (220 PSI / 1.5 MPa) for 4 mm to 8 mm lines, and up to 10–12 bar (145–175 PSI) for larger 10 mm to 16 mm lines. All coupler bodies are hydrostatic proof-tested to 25 bar (360 PSI) and built with a 4:1 design burst safety factor, ensuring the pneumatic hose expands and bursts before mechanical failure occurs at the coupler.
Yes. Pioneer Brass PU Couplers accept any calibrated pneumatic tubing conforming to standard OD tolerances, allowing engineers to couple polyurethane (PU/TPU 95A/98A) to semi-rigid polyamide/nylon (PA6, PA11, PA12), polyethylene (PE), or fluoropolymer (PTFE, FEP) tubing seamlessly in the same line without adapters or inserts.
Standard couplers feature Nitrile (NBR 70 Shore A) O-rings rated for compressed air, inert nitrogen, and neutral gases from -20°C to +80°C. For applications with synthetic ester compressor lubricants, ozone exposure, or ambient heat up to +150°C, Pioneer supplies custom Fluoroelastomer (Viton / FKM 75 Shore A) seals. EPDM seals are available for hot water washdowns, glycol coolants, and polar solvents from -40°C to +130°C.
Pioneer utilizes an annular multi-tooth gripping collet stamped from spring-tempered AISI 301/304 stainless steel. The gripping teeth are oriented at an engineered acute angle in the direction of tube insertion. Under internal pressure or mechanical pull, the teeth bite wedge-tight into the tube jacket, converting axial tension into radial gripping force. This geometry prevents tube blow-out during rapid robotic arm movement and cyclic pneumatic pulsing.
Standard couplers receive uniform 5–8 micron electrolytic bright nickel plating that prevents atmospheric copper oxidation, eliminates green verdigris staining, and provides smooth cosmetic brilliance for cleanroom and machinery panel aesthetic. Electroless nickel plating (for harsh chemical/marine salt fog) and natural unplated brass (for non-sparking explosive environments) are available upon request.
Cut the tubing squarely at 90° using a dedicated tube cutter. Inspect the tube end to ensure it is free from burrs, ovality, or deep longitudinal scratches. Push the tube straight and firmly into the coupler port until it bottoms out against the internal tube stop (typically 14–18 mm insertion depth). Give a slight tug to confirm collet lock. To disconnect: fully vent system air pressure, press the release collar squarely against the fitting body, and withdraw the tube in one smooth motion.
Every production batch undergoes 100% pneumatic bubble immersion leak testing at 10 bar air pressure, optical profile projection of collet seating grooves, and tensile pull-off testing exceeding ISO 14743 standards. Products are dispatched with authentic EN 10204 Type 3.1 mill test certificates certifying chemical composition and mechanical properties.
07 — Enquiry

Contact Pioneer Industries experts for detailed information

about your requirement to select the right products for your application needs!

Do you have any questions or need help with our services and products? Submit an Enquiry Form request or Call us at 9821023876. Feel free to get in touch!