Product Range – Brass PU Hollo Bolt

Brass PU Hollo Bolt manufacturer, supplier, and exporter in India

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Brass PU Hollo Bolt
85+
Countries Served
M5–M16 / G 1/8″–G 1/2″
Sizing Range
Vacuum to 15 Bar
Pressure Rating
Forged / Extruded Brass
Body Material
ISO 9001 / CE / RoHS
Quality Standards
01 — Overview

Buy best price high-quality, corrosion resistant Brass PU Hollo Bolt, Brass Push-in Pneumatic Fittings, Brass tube fittings, brass push-to-lock fittings from Pioneer Industries recognized for manufacturing quality-tested products using latest manufacturing equipment at International Industry standards.

We at Pioneer Industries manufacture a wide variety of Brass PU Hollo Bolt which finds applications in numerous industries like Oil & Gas Industries, Chemical Industry, Nuclear Energy Sector, Petroleum Industries, Defence Industry, and Aerospace Industry. Available in numerous dimensions and grades. Pioneer Industries manufactures and exports high-quality industrial Brass PU Hollo Bolt.

Global Supply

Pioneer Industries manufacturing and exporting high-quality Brass PU Hollo Bolt worldwide.

We are India’s one of the leading Brass PU Hollo Bolt manufacturers and exporters to more than 85 countries exporting and manufacturing on a large scale. All size supply maintains a massive inventory of Brass PU Hollo Bolt, with all standard fractional (inch) and metric (mm) tube sizes available.

Brass PU Hollo Bolt is manufactured from high-grade brass raw materials sourced from trusted and reliable mills. Most Brass PU Hollo Bolt fittings are available in bright nickel plating as well as natural brass finish. Various materials, thread specifications, and custom configurations are available. We’ve got the right product for your engineering needs.

To Get Quotes within hour Call Us at 9821023876 or Send Enquiry for the products you requires

02 — Product Detail

Description of Brass PU Hollo Bolt

Brass PU Hollo Bolt is a precision-engineered pneumatic fitting designed to provide instant, tool-free push-to-lock tubing connections across industrial pneumatic, robotics, automation, and instrumentation fluid systems.

Constructed with a heavy-duty extruded or forged brass body, internal stainless steel gripping collets, and elastomeric O-rings, the fitting delivers high mechanical impact strength, vibration resistance, and positive airtight sealing under continuous line pulsing, vacuum service, and operating pressures up to 15 bar.

Features Brass PU Hollo Bolt:

  • Extreme conditions durability: Precision designed to withstand high pressure, mechanical shock, vibration, vacuum, and temperature fluctuations.
  • Instant tool-free assembly: Push-to-lock connection allows immediate tube insertion and rapid one-touch disconnection without specialized tools.
  • High-grade brass body: Machined from solid forged / extruded brass (CW614N / IS 319) with high tensile strength and impact resistance.
  • Stainless steel gripping collet: Spring-tempered AISI 301/304 gripping teeth hold calibrated PU and nylon tubing securely without pull-out.
  • Leak-tight elastomeric sealing: Internal NBR / FKM O-rings deliver 100% airtight sealing under full working pressure and vacuum.
  • Bright nickel-plated finish: Highly resistant to atmospheric corrosion, oil exposure, moisture, and harsh industrial environments.
  • Superior 4:1 safety factor: Engineered with a 4:1 design factor ensuring tubing burst protection before joint failure.
+ + + +
Specification

Sizes: Metric 4 mm to 16 mm Tube OD (Fractional 1/8″ to 1/2″ Tube OD). Thread Profiles: Metric M5 to M20, NPT (ANSI B1.20.1), BSPP (ISO 228), and BSPT (ISO 7/1). Material of Construction: High Tensile Brass (IS 319 / CW614N / CZ121 / ASTM B16 C36000) with Bright Nickel Plating or Natural Brass. Internal Seals: NBR (standard -20°C to +80°C), Viton/FKM optional (-20°C to +150°C). Working Pressure: Vacuum to 15 Bar (220 PSI). Working Media: Compressed Air, Neutral Gases, Vacuum.

Technical Specifications & Dimensions

Brass PU Hollo Bolt Dimensional Tables

Explore full engineering dimensional configurations for Metric (mm) and Imperial / Fractional (Inch) Brass PU Hollo Bolt fittings. Sourced and manufactured according to international pneumatic standards.

Metric Brass PU Hollo Bolt Sizing Dimensions (mm)
Standard Metric Range
Part NumberThread SizeBanjo Cavity TypeTotal Length (mm)Thread Length (mm)Hex A/FWorking Pressure
PI-PUB-M5M5 × 0.8Single Banjo18.0 mm8.0 mm8 mm16 Bar (230 PSI)
PI-PUB-01G 1/8″ (BSPP)Single Banjo25.0 mm11.0 mm14 mm16 Bar (230 PSI)
PI-PUB-02G 1/4″ (BSPP)Single Banjo29.5 mm13.5 mm17 mm16 Bar (230 PSI)
PI-PUB-03G 3/8″ (BSPP)Single Banjo34.0 mm15.0 mm21 mm16 Bar (230 PSI)
PI-PUB-04G 1/2″ (BSPP)Single Banjo40.0 mm18.0 mm26 mm16 Bar (230 PSI)
PI-PUBD-02G 1/4″ (BSPP)Double Banjo41.5 mm13.5 mm17 mm16 Bar (230 PSI)
Fractional / Imperial Brass PU Hollo Bolt Sizing Dimensions (Inch)
Fractional Inch Series
Part Number Tube OD (Inch) Thread Connection Overall Length L (Inch) Hex A/F (Inch) Working Pressure (PSI)
PI-PU-HOL-1/81/8″1/8″ NPT / UNEF0.82″ (20.8 mm)7/16″220 PSI
PI-PU-HOL-5/325/32″ (4 mm)1/8″ NPT / M120.88″ (22.3 mm)1/2″220 PSI
PI-PU-HOL-1/41/4″1/4″ NPT / BSPP1.02″ (25.9 mm)9/16″220 PSI
PI-PU-HOL-5/165/16″ (8 mm)1/4″ NPT / BSPP1.08″ (27.4 mm)5/8″220 PSI
PI-PU-HOL-3/83/8″3/8″ NPT / BSPP1.24″ (31.5 mm)3/4″180 PSI
PI-PU-HOL-1/21/2″1/2″ NPT / BSPP1.45″ (36.8 mm)7/8″150 PSI
Material Grades, Mechanical Properties & Applicable Standards
Certified Material Specifications
Component Material Specification Standard Specification Mechanical Properties Temperature Limits Key Features
Fitting Body Free Cutting Brass (CW614N / CZ121) IS 319 Gr. 1 / ASTM B16 C36000 Tensile ≥ 440 MPa, 120–160 HB -20°C to +80°C (up to 150°C) High tensile strength, bright nickel-plated corrosion protection
Gripping Collet Stainless Steel AISI 301 / 304 ASTM A666 / DIN 1.4310 Spring Tempered ≥ 42 HRC -40°C to +200°C Precision biting teeth ensure permanent tube lock without scoring
Primary O-Ring Seal Nitrile Rubber (NBR 70) ASTM D2000 / ISO 1629 Hardness 70 ± 5 Shore A -20°C to +80°C Standard pneumatic airtight sealing for air, inert gas, vacuum
High-Temp Seal (Optional) Fluoroelastomer (Viton / FKM) ASTM D1418 / ISO 1629 Hardness 75 ± 5 Shore A -20°C to +150°C Resistant to synthetic oils, high temperatures, chemical vapors
Release Sleeve Collar Polyoxymethylene (POM) / Brass ISO 9988 / ASTM D4181 Tensile ≥ 65 MPa -20°C to +100°C Smooth one-touch manual release without jamming or collet binding
Sealing Washers (Banjo) Copper / Bonded NBR Dowty DIN 7603 / BS 4518 Annealed Soft / Bonded -40°C to +150°C Positive port face sealing under repeated hollow bolt torque
03 — Applications

Applications/Uses of Brass PU Hollo Bolt

Brass PU Hollo Bolt finds critical deployment across a wide variety of industrial pneumatic and fluidic systems:

01

Pneumatic Control Panels –

Routes main supply air and actuator feedback lines cleanly through electrical and pneumatic enclosure panels while preserving enclosure sealing.

02

Robotics & Industrial Automation –

Connects moving robotic arm air feeds to stationary base junction boxes across partitions, resisting dynamic flexure and repetitive cyclic motion.

03

Machine Tools & CNC Centers –

Feeds pneumatic clamping lines, tool changers, and air blast nozzles straight through sheet metal chip guards and splash enclosures without line abrasion.

04

Packaging & Bottling Machinery –

Widely deployed across high-speed cartoning, bottle blow-molding, and filling machinery partitions requiring quick pneumatic tube maintenance and washdown durability.

05

Automotive & Commercial Vehicles –

Routes air brake auxiliary lines, pneumatic suspension tubing, and automated tire inflation air lines across chassis bulkheads and cab partition walls.

06

Chemical Refining –

In chemical refineries, Brass Tube Fittings are made using corrosion resistant high performance materials, such as Brass, tool alloys, and exotic metals and find use in machineries such as heat exchangers, chemical tanks, and processing systems.

07

Oil and gas –

These Brass Tube Fittings find application in processing equipment such as tanks, drilling rigs, and pumps, and used in the oil and gas industries giving stable performance in high stress and corrosive conditions.

08

Marine –

Fittings installed in the marine industry necessitate excellent corrosion resistance to withstand the extended periods of exposure to saltwater that marine ramps, marine decks, bulkheads, and tanks experience.

04 — Industries

Industries We Serve

Pioneer Industries’ Brass PU Hollo Bolt fittings are deployed across worldwide demanding industries including:

+ Pharmaceutical Equipment
+ Chemical Processing
+ Sea Water Desalination
+ Heat Exchangers
+ Surface Condensers
+ Pulp and Paper Mills
+ Thermal & Nuclear Power
+ Natural Gas Processing
+ Aerospace Industry
+ Nuclear Energy Systems
+ Off-Shore Exploration
+ Oil & Gas Refineries
+ Petrochemical Complexes
+ Industrial Automation
+ Automobile Manufacturing
05 — Range

Types of Brass PU Fittings offered by Pioneer Industries

06 — FAQs

Frequently Asked Questions about Brass PU Hollo Bolt

Comprehensive technical guidance and engineering answers regarding Brass PU Hollo Bolt, push-in collet mechanics, pressure containment, and pneumatic specifications from Pioneer Industries.

A Brass PU Hollow Bolt (commonly referred to as a Banjo Bolt) is a specialized externally threaded hollow fastener engineered to secure single or double banjo ring pieces (elbows, tees) against machine ports while establishing an internal fluid passage. It features a cross-drilled internal conduit that channels pressurized air from the central bore out through radial discharge orifices into the surrounding banjo ring cavity.
Banjo bolt assemblies provide significant engineering benefits: (1) 360° Infinite Swivel Alignment: The mating banjo ring piece can be rotated freely through 360 degrees before final tightening, allowing tubing to route in any direction without twisting; (2) Extremely Low Profile: Ideal for space-constrained cylinder ports, rotary actuators, and robotic end-effectors where standard elbows protrude too high; (3) Multi-Layer Stacking: Double banjo bolts allow stacking two ring pieces to branch two independent lines from a single port.
Pioneer manufactures hollow bolts with Metric threads (M5×0.8, M6×1.0, M8×1.0, M10×1.0, M12×1.25, M14×1.5, M16×1.5) and BSPP / G parallel threads (G 1/8″, G 1/4″, G 3/8″, G 1/2″). Custom thread pitches and extended bolt shanks are manufactured on request.
Sealing is established using a pair of sealing washers (copper, aluminum, or bonded elastomeric Dowty seals) positioned above and below the banjo ring piece. When the hollow bolt is torqued into the port, the washers compress against the bolt head flange and the port face, hermetically sealing the radial air chamber.
Rated for operating pressures from vacuum (-0.99 bar) up to 16 bar (230 PSI), with a proof pressure of 25 bar and 4:1 safety factor. Operating temperature spans -20°C to +80°C with NBR-bonded washers, and up to +150°C with copper or Viton seals.
Machined from high-tensile extruded brass (IS 319 / CW614N / C36000) with tensile strength ≥ 440 MPa. Thread flanks and radial fluid holes are precision deburred and radiused to prevent stress concentrations and micro-cracking under repeated torqueing.
Recommended torque values: M5 bolts: 1.5–2 Nm; G 1/8″ / M10: 5–7 Nm; G 1/4″ / M12: 10–12 Nm; G 3/8″ / M16: 18–22 Nm; G 1/2″: 25–30 Nm. Over-torqueing should be avoided to prevent stripping aluminum valve port threads.
Standard electrolytic bright nickel plating (5–8 µm) provides high corrosion resistance, anti-galling lubrication, and an attractive bright finish.
Yes. Pioneer also manufactures flow control banjo bolts (speed controller throttles) featuring a calibrated metering needle integrated directly into the bolt stem for precise pneumatic cylinder speed adjustment.
100% optical thread inspection, proof pressure burst testing, and authentic EN 10204 Type 3.1 mill test certificates guaranteeing alloy chemistry and yield strength.
07 — Enquiry

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about your requirement to select the right products for your application needs!

Do you have any questions or need help with our services and products? Submit an Enquiry Form request or Call us at 9821023876. Feel free to get in touch!