Searching for heavy-duty 3-piece modular Filter + Regulator + Lubricator (FRL) air preparation sets? Engineered for complete moisture extraction, precision pressure regulation, and micro-fog lubrication. Worldwide delivery available.
Pioneer Industries is a premier manufacturer, stockist, and global exporter of heavy-duty 3-Piece Modular Filter + Regulator + Lubricator (FRL) Units. Raw compressed air exiting industrial compressors is hot, wet, contaminated with abrasive dirt and burnt lubricating varnish, and fluctuating in pressure. Introducing this raw air directly into automated pneumatic machines results in seized valves, blown cylinder seals, and unexpected production downtime.
A complete 3-piece FRL unit represents the pinnacle of air conditioning. In this integrated three-stage assembly, the Air Filter first separates liquid condensate and traps solid particulates down to 5 microns; the Air Regulator secondarily throttles fluctuating header pressure to a steady, energy-efficient working setpoint; and the Air Lubricator finally injects a finely atomized, proportional micro-fog oil mist to lubricate downstream pneumatic actuators.
The distinctive engineering advantage of Pioneer’s 3-piece modular design is independent serviceability and component isolation. Because the filter, regulator, and lubricator are distinct modular bodies joined by interlocking bracket clamps, each individual stage can be serviced, reconfigured, or replaced independently without unthreading main airline pipe connections or taking down the entire assembly.
With an export footprint spanning over 85 countries across Europe, the Middle East, Southeast Asia, and the Americas, Pioneer Industries delivers fully tested, certified FRL combination assemblies. Every FRL set is shipped completely assembled with an integrated pressure gauge, mounting bracket set, and protective bowl cages ready for immediate wall or machine installation.
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Pioneer Industries Filter + Regulator + Lubricator 3-piece box sets provide complete air preparation for heavy automation machinery, automotive manufacturing cells, steel processing lines, and textile looms. Each modular body is precision die-cast from ADC12 aluminium alloy and finished in durable industrial epoxy powder coating.
The unit features a clear sight dome on the lubricator for drop-per-minute verification, an ergonomic push-to-lock adjustment knob on the regulator, and a high-capacity polycarbonate or metal filter bowl with automatic float drainage, delivering maximum reliability with minimal routine maintenance.
3-Piece Modular FRL Unit Model FRL-3 available in port sizes 1/8″, 1/4″, 3/8″, 1/2″, 3/4″, and 1″ BSP/NPT. Max Operating Pressure: 10 bar (Polycarbonate), 16 bar (Metal bowl). Regulated Output: 0.5 to 10 bar (Optional 12 bar). Filtration: 5µm / 40µm. Lubricant: ISO VG 32. Standard automatic or manual drain.
Explore comprehensive engineering parameters, flow coefficients (Kv / Cv), pressure ratings, and coil voltage configurations for Pioneer Industries Filter + Regulator + Lubricator. Manufactured and 100% tested in accordance with international automation standards.
| Model / Part No. | Port Size (BSP) | Nominal Flow (l/min) | Filter Rating (µm) | Set Range (bar) | Max Press. (bar) | Bowl Cap. (F/L cm³) | Weight (kg) |
|---|---|---|---|---|---|---|---|
| PI-FRL3-01-M | G 1/8″ | 650 | 5 µm / 25 µm | 0.5 – 8.5 bar | 10 / 16 | 15 / 25 cm³ | 0.75 |
| PI-FRL3-02-M | G 1/4″ | 1,400 | 5 µm / 25 µm | 0.5 – 10 bar | 10 / 16 | 25 / 40 cm³ | 1.20 |
| PI-FRL3-03-M | G 3/8″ | 2,800 | 25 µm / 40 µm | 0.5 – 12 bar | 10 / 16 | 45 / 65 cm³ | 1.95 |
| PI-FRL3-04-M | G 1/2″ | 3,800 | 25 µm / 40 µm | 0.5 – 12 bar | 10 / 16 | 45 / 65 cm³ | 2.10 |
| PI-FRL3-06-M | G 3/4″ | 6,000 | 40 µm / 5 µm | 0.5 – 12 bar | 10 / 16 | 130 / 150 cm³ | 3.70 |
| PI-FRL3-08-M | G 1″ | 7,500 | 40 µm / 5 µm | 0.5 – 12 bar | 10 / 16 | 130 / 150 cm³ | 4.10 |
| Part Number | NPT Port | Airflow (SCFM) | Filtration Rating | Working Press. (PSI) | Set Range (PSI) | Temp. Range (°F) | Drain Mechanism |
|---|---|---|---|---|---|---|---|
| PI-FRL3-NPT-01 | 1/8″ NPT | 23 SCFM | 5 µm / 25 µm | 150 / 230 PSI | 7 – 125 PSI | 32°F to 120°F | Manual Push Drain |
| PI-FRL3-NPT-02 | 1/4″ NPT | 49 SCFM | 5 µm / 25 µm | 150 / 230 PSI | 7 – 145 PSI | 32°F to 120°F | Auto Float Drain |
| PI-FRL3-NPT-03 | 3/8″ NPT | 99 SCFM | 25 µm / 40 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 150°F | Auto Float Drain |
| PI-FRL3-NPT-04 | 1/2″ NPT | 134 SCFM | 25 µm / 40 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 150°F | Auto Float Drain |
| PI-FRL3-NPT-06 | 3/4″ NPT | 212 SCFM | 40 µm / 5 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 185°F | Auto Float Drain |
| PI-FRL3-NPT-08 | 1″ NPT | 265 SCFM | 40 µm / 5 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 185°F | Auto Float Drain |
| Component | Standard Specification & Material | Available Options & Grades |
|---|---|---|
| Module Bodies (F, R, L) | Die-Cast Aluminium ADC12 Epoxy Powder Coated | ADC12 Alloy Anodized Aluminium 6061-T6 SS 316 for Offshore Environments |
| Filter Element | Porous Sintered Bronze CuSn8 (5 µm / 25 µm / 40 µm) | Sintered Bronze Polyethylene Micro-Porous |
| Regulator Diaphragm | Polyester Fabric Reinforced Nitrile Rubber (NBR) | Fabric-Reinforced NBR Viton FKM for Elevated Temp |
| Bowls & Guards | High-Impact Polycarbonate with Steel Protective Cage | Polycarbonate (Max 50°C) Aluminium Metal Bowl (Max 85°C) |
| Modular Joiner Brackets | Die-Cast Zinc Alloy / Steel with High-Tensile Fasteners | Zinc Die-Cast Clamps T-Brackets for Wall Mounting |
| Elastomeric Seals | Medium Nitrile Rubber (NBR -10°C to +70°C) | NBR Standard Viton FKM (-10°C to +150°C) |
Custom Engineering Available: Looking for custom port configurations, high-pressure ratings, or specific cleanroom options? Pioneer Industries manufactures tailor-made Filter + Regulator + Lubricator to exact project specifications. Contact our Mumbai technical team at +91 9821023876 or email inquiry@pioneerfitting.com.
Filter + Regulator + Lubricator engineered by Pioneer Industries delivers precise, fail-safe automation performance across demanding industrial sectors:
Installed at header drops across automotive, packaging, and electronics assembly plants to condition shop air before distribution.
Conditioning high-volume air feeding pneumatic clutch-brake systems and heavy part-transfer grippers.
Filtering rinse air, regulating bottle-capping cylinder pressures, and lubricating high-speed pneumatic star-wheel drives.
Withstanding harsh airborne sand and heat while conditioning air driving core box pneumatic clamping and blast valves.
Protecting precision pneumatic tool changers, vacuum hold-down valves, and spindle air curtains from wood dust and water.
Supplying dry, calibrated, and micro-lubricated air to high-speed pneumatic traversing arms and air-jet shuttle nozzles.
Supplying heavy-duty pneumatic impact wrenches, air jacks, and grease pumps in bus and truck fleet maintenance depots.
Equipped with heavy-duty metal bowls to handle salty sea atmosphere while conditioning engine room control air.
Pioneer Industries’ Filter + Regulator + Lubricator are widely deployed in critical automated processes including:
Technical guidance, sizing insights, and engineering answers for instrumentation engineers, automation system integrators, and procurement specialists sourcing Solenoid Valves from Pioneer Industries.
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