Are you searching for compact, space-saving 2-piece Filter Regulator + Lubricators (FR+L) combination sets? Combines an integral piggyback filter-regulator with a proportional lubricator. Fast dispatch and worldwide export.
Pioneer Industries is a premier manufacturer, stockist, and global exporter of compact 2-Piece Filter Regulator + Lubricators (FR+L) Combination Units. Modern industrial automation machinery demands streamlined, space-efficient control cabinets and compact machine-mounted air preparation stations. A standard 3-piece FRL unit, while exceptionally capable, can occupy excessive horizontal envelope space in cramped electrical/pneumatic enclosures.
Our 2-Piece combination unit solves this spatial challenge by integrating the Air Filter and Pressure Regulator into a single, compact "piggyback" body (the Filter-Regulator or "FR" unit), which is then connected via a modular joiner bracket to an Air Lubricator. This innovative two-piece architecture cuts total horizontal footprint by up to 35% without sacrificing filtration efficiency, pressure stability, or lubrication performance.
Inside the integrated Filter-Regulator section, incoming air undergoes high-velocity centrifugal cyclonic water separation, passes through a 5µm or 40µm sintered bronze element, and then routes directly upward through the internal balanced regulator poppet. Regulated, moisture-free air then flows directly into the attached micro-fog lubricator, delivering an ideal aerosol mist to downstream actuators.
Exporting to over 85 countries worldwide, Pioneer Industries manufactures 2-piece FR+L combination units in port sizes from G 1/8″ to G 1″ (BSPP, BSPT, and NPT). Every unit is shipped complete with an integrated dual-scale pressure gauge, heavy-duty mounting bracket, and factory pressure testing documentation.
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Pioneer Industries Filter Regulator + Lubricators are specifically designed for space-critical robotics, packaging machine frames, mobile pneumatic skids, and automated test benches. Featuring a single unified filter-regulator housing paired with a lubricator, plumbing connections and potential leakage points are halved compared to traditional discrete components.
The unit features a top-mounted push-to-lock pressure adjustment knob, a 360° transparent lubricator drip dome, and dual high-impact polycarbonate bowls encased in steel protective cages. Optional fully automatic float drains ensure zero maintenance headaches in 24/7 unattended production environments.
2-Piece Combo FRL Unit Model FRL-2 (FR+L) available in port sizes 1/8″, 1/4″, 3/8″, 1/2″, 3/4″, and 1″ BSP/NPT. Max Operating Pressure: 10 bar (Polycarbonate), 16 bar (Metal bowl). Regulated Output: 0.5 to 10 bar (Optional 12 bar). Filtration: 5µm / 40µm. Lubricant: ISO VG 32. Standard automatic or manual drain.
Explore comprehensive engineering parameters, flow coefficients (Kv / Cv), pressure ratings, and coil voltage configurations for Pioneer Industries Filter Regulator + Lubricators. Manufactured and 100% tested in accordance with international automation standards.
| Model / Part No. | Port Size (BSP) | Nominal Flow (l/min) | Filter Rating (µm) | Set Range (bar) | Max Press. (bar) | Bowl Cap. (FR/L cm³) | Weight (kg) |
|---|---|---|---|---|---|---|---|
| PI-FRL2-01-M | G 1/8″ | 650 | 5 µm / 25 µm | 0.5 – 8.5 bar | 10 / 16 | 15 / 25 cm³ | 0.60 |
| PI-FRL2-02-M | G 1/4″ | 1,400 | 5 µm / 25 µm | 0.5 – 10 bar | 10 / 16 | 25 / 40 cm³ | 0.95 |
| PI-FRL2-03-M | G 3/8″ | 2,800 | 25 µm / 40 µm | 0.5 – 12 bar | 10 / 16 | 45 / 65 cm³ | 1.45 |
| PI-FRL2-04-M | G 1/2″ | 3,800 | 25 µm / 40 µm | 0.5 – 12 bar | 10 / 16 | 45 / 65 cm³ | 1.55 |
| PI-FRL2-06-M | G 3/4″ | 6,000 | 40 µm / 5 µm | 0.5 – 12 bar | 10 / 16 | 130 / 150 cm³ | 2.80 |
| PI-FRL2-08-M | G 1″ | 7,500 | 40 µm / 5 µm | 0.5 – 12 bar | 10 / 16 | 130 / 150 cm³ | 3.10 |
| Part Number | NPT Port | Airflow (SCFM) | Filtration Rating | Working Press. (PSI) | Set Range (PSI) | Temp. Range (°F) | Drain Mechanism |
|---|---|---|---|---|---|---|---|
| PI-FRL2-NPT-01 | 1/8″ NPT | 23 SCFM | 5 µm / 25 µm | 150 / 230 PSI | 7 – 125 PSI | 32°F to 120°F | Manual Push Drain |
| PI-FRL2-NPT-02 | 1/4″ NPT | 49 SCFM | 5 µm / 25 µm | 150 / 230 PSI | 7 – 145 PSI | 32°F to 120°F | Auto Float Drain |
| PI-FRL2-NPT-03 | 3/8″ NPT | 99 SCFM | 25 µm / 40 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 150°F | Auto Float Drain |
| PI-FRL2-NPT-04 | 1/2″ NPT | 134 SCFM | 25 µm / 40 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 150°F | Auto Float Drain |
| PI-FRL2-NPT-06 | 3/4″ NPT | 212 SCFM | 40 µm / 5 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 185°F | Auto Float Drain |
| PI-FRL2-NPT-08 | 1″ NPT | 265 SCFM | 40 µm / 5 µm | 150 / 230 PSI | 7 – 175 PSI | 32°F to 185°F | Auto Float Drain |
| Component | Standard Specification & Material | Available Options & Grades |
|---|---|---|
| FR & Lubricator Bodies | Die-Cast Aluminium ADC12 Epoxy Powder Coated | ADC12 Alloy Anodized Aluminium 6061-T6 SS 316 for Extreme Offshore |
| Filter Element | Porous Sintered Bronze CuSn8 (5 µm / 25 µm / 40 µm) | Sintered Bronze Polyethylene Micro-Porous |
| Regulating Diaphragm | Polyester Fabric Reinforced Nitrile Rubber (NBR) | Fabric-Reinforced NBR Viton FKM for Elevated Temp |
| Bowls & Guards | High-Impact Polycarbonate with Steel Protective Cage | Polycarbonate (Max 50°C) Aluminium Metal Bowl (Max 85°C) |
| Modular Clamp Joiner | Die-Cast Zinc Alloy / Steel with High-Tensile Fasteners | Zinc Die-Cast Clamps T-Bracket Mounting Set |
| Elastomeric Seals | Medium Nitrile Rubber (NBR -10°C to +70°C) | NBR Standard Viton FKM (-10°C to +150°C) |
Custom Engineering Available: Looking for custom port configurations, high-pressure ratings, or specific cleanroom options? Pioneer Industries manufactures tailor-made Filter Regulator + Lubricators to exact project specifications. Contact our Mumbai technical team at +91 9821023876 or email inquiry@pioneerfitting.com.
Filter Regulator + Lubricators engineered by Pioneer Industries delivers precise, fail-safe automation performance across demanding industrial sectors:
Direct mounting on articulated robotic arms, gantry pick-and-place units, and transfer shuttles where weight and envelope length are limited.
Installed inside compact machine base frames to condition air feeding carton erecting, product pushing, and heat sealing cylinders.
Providing filtered, regulated, and lubricated air to miniature pneumatic screwdrivers, pin inserters, and vacuum generators.
Serving as dedicated, compact air preparation stations on mobile calibration carts and instrumentation quality test stands.
Regulating sheet feed pressures and lubricating high-speed pneumatic paper-jogging and rotary cutter actuators.
Deployed with fine 5-micron filtration elements and metal bowls inside cleanroom equipment enclosures.
Compact point-of-use conditioning for pneumatic bead breakers, wheel clamping jaws, and pneumatic assist arms.
Mounted within stainless steel machine enclosures conditioning air for sanitary metering valves and bottle capping heads.
Pioneer Industries’ Filter Regulator + Lubricators are widely deployed in critical automated processes including:
Technical guidance, sizing insights, and engineering answers for instrumentation engineers, automation system integrators, and procurement specialists sourcing Solenoid Valves from Pioneer Industries.
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