Bottom Loading Tanker Valves – Push Pull Valve with Electrical Switch

Push Pull Valve with Electrical Switch Manufacturer, Supplier & Exporter in India

Looking for dual-action Push Pull Valves with integrated Explosion-Proof Electrical Switches? Simultaneous pneumatic bottom valve actuation & electrical telemetry signal for road tankers & Scully systems. Global delivery.

Push Pull Valve with Electrical Switch - Pioneer Industries
85+
Countries Exported
Dual Action
Pneumatic + Electric
Ex d / IP66
Explosion Proof
10A 250VAC
Switch Rating
1/4″ BSP/NPT
Pneumatic Ports
01 — Overview

Pioneer Industries is a distinguished manufacturer, supplier, and global exporter of high-safety Push Pull Valves with Electrical Switch. Specifically engineered for modern automated petroleum road tankers, chemical transport vehicles, and automated process skids, this innovative hybrid unit integrates a 3/2-way or 5/2-way pneumatic push-pull spool valve with an integrated heavy-duty explosion-proof microswitch (Ex d / IP66 rated).

When the operator pulls or pushes the manual control knob, the internal mechanical linkage simultaneously shifts the pneumatic spool (pressurizing or exhausting the bottom emergency foot valve) and trips the electrical microswitch contacts. This provides an instantaneous electrical telemetry feedback signal to the vehicle’s electronic overfill prevention controller, terminal Scully rack socket, or engine starter interlock.

Global Supply

Pioneer Industries manufacturing and exporting high performance Push Pull Valves with Electrical Switch worldwide.

Housed in a rugged die-cast aluminium or stainless steel explosion-proof enclosure with epoxy powder coating, the electrical switch compartment is completely isolated from the pneumatic chamber by a sealed barrier wall. Snap-action silver-alloy or gold-plated contacts ensure spark-free switching inside flammable hydrocarbon vapor environments.

Supplying major tanker fleets and terminal automation projects across 85+ countries, Pioneer Industries validates every unit with both 100% pneumatic pressure testing and electrical insulation dielectric testing prior to dispatch from our Mumbai production facility.

To Get Quotes within hour Call Us at 9821023876 or Send Enquiry for the products you requires

02 — Product Detail

Description of Push Pull Valve with Electrical Switch

Pioneer Industries Push Pull Valves with Electrical Switch eliminate the need for separate mechanical valves and add-on limit switches, dramatically reducing installation space, wiring complexity, and potential leak points on the tanker control panel.

The integrated microswitch is supplied in SPDT (Single Pole Double Throw) or DPDT (Double Pole Double Throw) configurations with standard M20 × 1.5 or 1/2" NPT conduit cable entries, ensuring complete compatibility with onboard Scully, Civacon, and OPW overfill monitor systems.

Features Push Pull Valve with Electrical Switch:

  • Dual simultaneous operation: shifts pneumatic pilot air while mechanically tripping electrical telemetry microswitch.
  • Hermetically sealed explosion-proof microswitch compartment (Ex d / IP66 rated) safe for ATEX Zone 1 / Zone 2.
  • High-capacity snap-action electrical contacts rated 10A at 250V AC / 5A at 24V DC for vehicle and PLC circuits.
  • Directly interfaces with onboard Scully, Civacon, and OPW electronic overfill prevention and ground verification monitors.
  • Integrates seamlessly with truck engine starter interlocks to prevent vehicle drive-away while bottom valves are open.
  • Isolated pneumatic and electrical chambers allow electrical wiring inspection without depressurizing air lines.
  • Pressure-balanced Delrin spool provides smooth, low-effort manual actuation under full 0 to 10 bar working pressure.
  • Standard 1/4" BSP or 1/4" NPT pneumatic connection ports with M20 × 1.5 or 1/2" NPT electrical conduit entries.
  • Die-cast aluminium housing with high-impact epoxy powder coat shields internal components against road washdown.
+ + + +
Specification

Push Pull Valve with Electrical Switch Model PPVES-32 available in 1/4″ BSP/NPT. Switch: SPDT / DPDT 10A 250VAC. Enclosure: IP66 / Ex d IIB T6. Pressure: 0 to 10 bar. M.O.C.: Aluminium / SS316. Spool: Delrin. Temperature: -20°C to +70°C.

Technical Specifications & Dimensions

Push Pull Valve with Electrical Switch Technical Specifications & Performance Data

Explore comprehensive engineering parameters, flow coefficients (Kv / Cv), pressure ratings, and coil voltage configurations for Pioneer Industries Push Pull Valve with Electrical Switch. Manufactured and 100% tested in accordance with international automation standards.

Technical Specifications & Dimensional Matrix of Push Pull Valve with Electrical Switch
Hybrid Pneumatic-Electric Certified
Model / Part No. Pneumatic Ports Switch Configuration Switch Contact Rating Pneumatic Pressure Enclosure Class Net Weight
PPVES-32-SPDT-AL1/4" BSP (F)1 × SPDT (1 NO + 1 NC)10A 250VAC / 5A 24VDC0 - 10 barIP66 / Ex d IIB0.62 kg
PPVES-32-DPDT-AL1/4" BSP (F)2 × SPDT (DPDT Mode)10A 250VAC / 5A 24VDC0 - 10 barIP66 / Ex d IIB0.68 kg
PPVES-52-SPDT-AL1/4" BSP (F)1 × SPDT (1 NO + 1 NC)10A 250VAC / 5A 24VDC0 - 10 barIP66 / Ex d IIB0.74 kg
PPVES-32-NPT-SS1/4" NPT (F)1 × SPDT (1 NO + 1 NC)10A 250VAC / 5A 24VDC0 - 12 barIP67 / Ex d IIC1.15 kg
PPVES-32-NAMUR-AL1/4" NPT (F)Intrinsically Safe NAMUR8.2V DC (EN 60947-5-6)0 - 10 barEx ia IIC T60.64 kg
Material Specifications & Component Construction Matrix
Hazardous Area Specification
Component Part Standard Construction Explosion-Proof / SS Spec Service Attributes
Valve Body & Switch BoxDie-Cast Aluminium with Epoxy CoatASTM A351 CF8M Stainless SteelHeavy-duty enclosure provides flameproof containment and IP66 ingress protection.
Electrical MicroswitchSnap-Action Silver-Alloy ContactsGold-Plated Hermetic Microswitch (Ex d)Arc-suppressed contact block ensures spark-free switching in flammable vapors.
Internal Spool & ShaftSelf-Lubricating Delrin / SS304Hard Chrome Plated Stainless Steel 316Precision alignment simultaneously actuates pneumatic ports and electrical trip cam.
Pneumatic SealsViton (FKM) Fluorocarbon ElastomerLow-Temp Viton GLT (-40°C rated)Total resistance to degradation from fuel vapors and synthetic lubricants.
Conduit Entry & GasketM20 × 1.5 with Neoprene Gasket1/2" NPT (F) Explosion-Proof Cable GlandHermetically seals electrical compartment against water, mud, and fuel ingress.
Construction Materials, Elastomers & Electrical Standards
Certified Industrial Compliance
Component Standard Specification & Material Available Options & Grades
Valve Body Hard Anodized Aluminium / Forged Brass CW617N / SS 316 Anodized Aluminium 6061-T6 Forged Brass IS 319 / CW617N Stainless Steel SS 304 Stainless Steel SS 316 / 316L
Plunger & Core Tube Magnetic Stainless Steel AISI 430FR / SS 304 Tube Corrosion Resistant 430FR Copper Shading Ring Silver Shading Ring (Special)
Seals & Diaphragms High-Grade Nitrile Rubber (NBR) / Viton (FKM) / PTFE NBR (-10°C to +80°C) FKM / Viton (-10°C to +150°C) PTFE / Teflon (-20°C to +180°C) EPDM for Steam / Hot Water
Solenoid Coil Epoxy Moulded Waterproof Continuous Duty (Class H / Class F) 12V DC / 24V DC (6.5W) 24V AC / 110V AC / 230V AC IP65 DIN 43650 Form A/B Flameproof Ex d IIC T6

Custom Engineering Available: Looking for custom port configurations, high-pressure ratings, or specific cleanroom options? Pioneer Industries manufactures tailor-made Push Pull Valve with Electrical Switch to exact project specifications. Contact our Mumbai technical team at +91 9821023876 or email inquiry@pioneerfitting.com.

03 — Applications

Applications/Uses of Push Pull Valve with Electrical Switch

Push Pull Valve with Electrical Switch engineered by Pioneer Industries delivers precise, fail-safe automation performance across demanding industrial sectors:

01

Road Tanker Electronic Overfill Prevention –

Provides electrical status feedback to onboard Scully/Civacon optic controllers to prevent overfilling.

02

Vehicle Engine Starter / Ignition Interlock –

Electrically disables truck ignition while bottom discharge valves or vapor recovery systems remain open.

03

Terminal Telemetry & Remote Monitoring –

Transmits real-time compartment valve open/close data to terminal SCADA systems during automated loading.

04

Emergency Master Pneumatic-Electric Trip –

Simultaneously vents pneumatic air lines and trips electrical emergency shut-off solenoids in an upset.

05

Aviation Refueler Deadman Safety Circuits –

Interfaces pneumatic deadman pacing valves with electric fuel pump motor starters on airport aprons.

06

Hazardous Chemical Batch Dosing Automation –

Acts as dual manual actuator and PLC digital input sensor for chemical dosing skids in ATEX Zone 1.

04 — Industries

Applications Industries of Push Pull Valve with Electrical Switch

Pioneer Industries’ Push Pull Valve with Electrical Switch are widely deployed in critical automated processes including:

+ Industrial Automation
+ Oil & Gas Refineries
+ Chemical Processing
+ Power Generation Plants
+ Pharmaceutical Cleanrooms
+ Food & Beverage Packaging
+ Automotive Assembly
+ Marine & Offshore Rigs
+ Water & Wastewater Treatment
+ Textile Machinery
+ Nuclear Energy Facilities
+ Aerospace Test Benches
+ Dust Collector Systems
+ Heavy Engineering & Presses
+ Defence Equipment
05 — Range

Types of Bottom Loading Tanker Valves offered by Pioneer Industries

06 — FAQs

Frequently Asked Questions about Push Pull Valve with Electrical Switch

Technical guidance, sizing insights, and engineering answers for instrumentation engineers, automation system integrators, and procurement specialists sourcing Solenoid Valves from Pioneer Industries.

A Push Pull Valve with Electrical Switch is an integrated hybrid safety valve that combines a pneumatic directional spool valve with an explosion-proof electrical microswitch. In modern bottom loading petroleum road tankers, pneumatic pressure operates the mechanical bottom valves while electrical signals communicate with terminal automated systems (such as Scully overfill sockets and truck ignition interlocks). This combined valve eliminates the need for separate pneumatic valves and electrical limit switches.
The electrical microswitch is housed in an explosion-proof (Ex d) flameproof die-cast aluminium or stainless steel compartment rated IP66. The internal contact mechanism is hermetically sealed so any internal electrical arc is safely contained and cooled within the heavy-walled enclosure, preventing ignition of surrounding hydrocarbon vapors in ATEX Zone 1 / Zone 2 atmospheres.
The heavy-duty snap-action microswitch is rated for up to 10 Amperes at 250V AC and 5 Amperes at 24V DC. Gold-plated contact versions are available for low-voltage, low-current intrinsically safe PLC inputs and NAMUR sensor circuits operating at 8.2V DC.
The valve features a precision mechanical cam mounted directly on the central actuator shaft. When the knob is pulled to open the pneumatic bottom valve, the cam positively trips the microswitch from Normally Open (NO) to Closed (or vice versa), transmitting an electrical confirmation signal. Pushing the knob resets the electrical contacts simultaneously.
The electrical switch contacts can be wired directly into the vehicle’s starter relay or engine control unit (ECU) circuit. If an operator leaves any compartment bottom valve open, the electrical circuit remains broken, preventing the driver from starting the truck engine and driving off.
Yes. Pioneer Industries engineered this valve with separate pneumatic and electrical chambers isolated by a sealed partition wall. Technicians can access and wire the electrical terminal block through a dedicated threaded cover without disturbing the pressurized pneumatic air lines.
The pneumatic section features 1/4" BSP or 1/4" NPT female ports with a working pressure range of 0 to 10 bar (0 to 145 PSI), fully compatible with standard truck pneumatic systems.
The electrical enclosure is supplied with a standard M20 × 1.5 or 1/2" NPT female conduit connection. Certified explosion-proof cable glands with armored cable clamps are available as accessories.
The entire unit is built to heavy commercial vehicle standards: the aluminium enclosure is thick-walled with silicone perimeter gaskets providing IP66 ingress protection against high-pressure washdown jets, road mud, and vibration.
Every Pioneer Push Pull Valve with Electrical Switch is supplied with certified EN 10204 3.1 material test reports, pressure test verification certificates, and electrical explosion-proof / ATEX compliance documentation.
07 — Enquiry

Contact Pioneer Industries experts for detailed information

about your requirement to select the right products for your application needs!

Do you have any questions or need help with our services and products? Submit an Enquiry Form request or Call us at 9821023876. Feel free to get in touch!