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At Pioneer Industries, we offer these Industrial Brass Pipe Forging Plug having utmost functionality for your required applications. We are manufacturer, supplier of Brass Pipe Forging Plug and India’s leading Brass Pipe Fittings Exporters in Mumbai.
We are India’s one of the leading Brass Pipe Forging Plug manufacturers and exporters to more than 85 countries exporting and manufacturing on a large scale. All size supply maintains a massive inventory of Brass Pipe Forging Plug, with all standard sizes and numerous styles available.
Brass Pipe Forging Plug is manufactured from high-quality materials that are sourced from trusted and reliable vendors. Most of the Brass Pipe Forging Plug are available in both metric and imperial sizes. Various materials, material grades, and coatings/plating’s are available. We’ve got the right product for your needs.
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Brass Pipe Forging Plug is a high-density, hot-forged male threaded pipe plug designed for severe-service industrial applications requiring absolute structural integrity, high burst pressure resistance, and zero micro-porosity.
We at Pioneer Industries manufacture a wide variety of Brass Pipe Forging Plug which finds applications in numerous industries like Oil & Gas Industries, Chemical Industry, Nuclear Energy Sector, Petroleum Industries, Defence Industry, and Aerospace Industry. Available in numerous dimensions and grades. Pioneer Industries manufactures and exports high-quality industrial Brass Pipe Forging Plug.
Sizes: 1/8″ to 1″ (up to 2″ on custom request) having various connecting thread profiles like NPT, BSPP & BSPT in Branch Connections, Straight Connections, Tee and Cross Connections in Male Thread Connections, Female Thread Connections, Male – Female Thread Connections, etc. Material of Construction: Brass (Extruded Bar Stock / Forged Brass). Materials conforming to NACE MR 01-75 is available on specific requests.
Explore comprehensive engineering dimensional configurations for NPT, BSP (BSPT/BSPP), and Certified Material Specifications. Manufactured according to ASME B16.15, SAE J530, and international standards.
| Part Number | Male Thread (NPT) | Overall Length L (mm) | Thread Length T (mm) | Hex A/F (mm) | Hex A/F (Inch) | Working Pressure (PSI) |
|---|---|---|---|---|---|---|
| PI-BFP-02 | 1/8″ - 27 NPT | 16.0 mm | 10.0 mm | 12.0 mm | 1/2″ | 3,000 PSI |
| PI-BFP-04 | 1/4″ - 18 NPT | 20.0 mm | 13.5 mm | 15.0 mm | 19/32″ | 3,000 PSI |
| PI-BFP-06 | 3/8″ - 18 NPT | 21.5 mm | 14.5 mm | 18.0 mm | 23/32″ | 2,500 PSI |
| PI-BFP-08 | 1/2″ - 14 NPT | 26.0 mm | 18.0 mm | 23.0 mm | 29/32″ | 2,000 PSI |
| PI-BFP-12 | 3/4″ - 14 NPT | 28.5 mm | 19.0 mm | 28.0 mm | 1-3/32″ | 1,500 PSI |
| PI-BFP-16 | 1″ - 11.5 NPT | 33.5 mm | 22.0 mm | 36.0 mm | 1-13/32″ | 1,200 PSI |
| Part Number | Male Thread (BSP) | Overall Length L (mm) | Thread Length T (mm) | Hex A/F (mm) | Working Pressure (Bar) |
|---|---|---|---|---|---|
| PI-BFP-02B | R / G 1/8″ | 16.0 mm | 10.0 mm | 12.0 mm | 207 Bar |
| PI-BFP-04B | R / G 1/4″ | 20.0 mm | 13.5 mm | 15.0 mm | 207 Bar |
| PI-BFP-06B | R / G 3/8″ | 21.5 mm | 14.5 mm | 18.0 mm | 172 Bar |
| PI-BFP-08B | R / G 1/2″ | 26.0 mm | 18.0 mm | 23.0 mm | 138 Bar |
| PI-BFP-12B | R / G 3/4″ | 28.5 mm | 19.0 mm | 28.0 mm | 103 Bar |
| PI-BFP-16B | R / G 1″ | 33.5 mm | 22.0 mm | 36.0 mm | 83 Bar |
| Component | Material Specification | Standard Specification | Chemical Composition | Mechanical Properties | Temperature Limits | Key Features |
|---|---|---|---|---|---|---|
| Extruded Body | Free Cutting Brass (CW614N / CZ121) | IS 319 Gr. 1 / ASTM B16 C36000 | Cu: 58.0–60.0%, Pb: 1.5–3.0%, Zn: Rem. | Tensile ≥ 400 MPa, 100–140 HB | -54°C to +121°C (up to 204°C) | Precision CNC machining, flawless thread geometry, non-porous structure |
| Forged Body | Forging Brass (CW617N / C37700) | BS EN 12165 / ASTM B283 | Cu: 57.0–59.0%, Pb: 1.6–2.5%, Zn: Rem. | Tensile ≥ 440 MPa, 110–150 HB | -54°C to +121°C (up to 204°C) | High wall density, zero internal porosity, exceptional fatigue resistance |
| Lead-Free Alloy (Optional) | EcoBrass® / CW724R (C27450) | ASTM B30 / RoHS 3 Compliant | Cu: 62.0–65.0%, Pb ≤ 0.1%, Zn: Rem. | Tensile ≥ 450 MPa, ≥ 125 HB | -54°C to +150°C | Drinking water safe, NSF/ANSI 61 and EU RoHS 3 environmental compliance |
| Surface Plating (Optional) | Bright / Electroless Nickel Plating | ASTM B733 / ISO 4527 | Thickness: 5–15 μm Nickel-Phosphorus | Adhesion ≥ 300 MPa | Up to +250°C | Shields against atmospheric corrosion, oxidation, salt-spray, and mild acids |
Brass Pipe Forging Plug find use in a variety of industrial applications, including:
These Brass Pipe Fittings find application in processing equipment such as tanks, drilling rigs, and pumps, and used in the oil and gas industries giving stable performance in high stress and corrosive conditions.
Scaffolding and other support structures requires variety Brass Pipe Fittings to safeguard and guarantee the stability of structure during construction.
In chemical refineries, Brass Pipe Fittings are made using corrosion resistant high performance materials, such as Brass, tool alloys, and exotic metals and find use in machineries such as heat exchangers, chemical tanks, and processing systems.
Fittings installed in the marine industry necessitate excellent corrosion resistance to withstand the extended periods of exposure to saltwater that marine ramps, marine decks, bulkheads, and tanks experience.
Brass Pipe Fittings are used to assemble a wide range of vehicles, including commercial vehicles like trucks, passenger vehicles like cars, airplanes, and specialized automobile equipment.
Distinctive applications include use in exhaust systems, electrical equipment, motors and pumps, and storage containers. These Brass Pipe Fittings for the power generation industry are made of corrosion resistant and high strength materials such as Brass, aluminium, copper, nickel alloys, and other steel alloys.
In the agricultural industry, these Fittings are used in field irrigation and filtration systems, and other farming equipment, drying units, buildings, and grain bins.
Military Brass Pipe Fittings are manufactured and functionally designed to withstand extreme temperatures, corrosive compounds, and high stress environments and find applications like equipment motors, heat exchangers, and engines, and processing equipment.
Pioneer Industries’ Brass Pipe Forging Plug are widely used in numerous industries like:
Expert engineering insights and technical guidance regarding design specifications, pressure ratings, thread tolerances, materials, and installation best practices for industrial Brass Pipe Forging Plug.
A Brass Pipe Forging Plug is formed through hot hydraulic die forging, which compresses the brass billet and aligns its metallurgical grain structure along the outer contours of the hex head and thread body. Unlike cast plugs (which can contain micro-voids and sand porosity) or standard bar-stock plugs, forged plugs provide maximum wall density and impact toughness, making them ideal for high-pressure severe-service applications.
Pioneer Brass Forging Plugs are rated up to 3,000 PSI (207 bar) for 1/8″ and 1/4″ sizes, 2,500 PSI for 3/8″, 2,000 PSI for 1/2″, and 1,200–1,500 PSI for 3/4″ to 1″ sizes, tested with an engineered 4:1 safety factor. Operating temperatures span from -54°C to +204°C with appropriate high-temperature sealants.
Pioneer utilizes CW617N / C37700 / IS 6912 Grade 1 forging brass (Cu: 57.0–59.0%, Pb: 1.6–2.5%, Zn: Remainder), renowned for its excellent hot forging plasticity, high tensile strength (≥440 MPa), and outstanding mechanical integrity under heavy torque.
Pioneer manufactures forging plugs with NPT taper threads (ANSI/ASME B1.20.1), BSPT taper threads (ISO 7-1), and BSPP parallel threads (ISO 228-1 with machined sealing shoulder).
Yes. Due to their refined, non-porous forged crystal structure, Pioneer forging plugs exhibit superior dynamic fatigue strength, absorbing cyclic pressure spikes and hydraulic water hammer shocks that can crack cast fittings.
Apply 2 to 3 wraps of quality PTFE tape or an anaerobic pipe sealant (such as Loctite 577) to the male threads, hand-thread into the female port, and advance 1.5 to 3.0 turns past finger tight using a heavy open-end or socket wrench on the forged hex.
Yes. Upon request, Pioneer supplies stress-relieved forging brass plugs with controlled hardness below 22 HRC to resist sulfide stress cracking in sour gas petroleum environments.
Pioneer offers bright electrolytic nickel plating (5–8 µm), electroless nickel plating (ENP, 10–25 µm), and natural descaled brass finishes.
Yes. Brass forging plugs are widely used in low-to-medium pressure steam headers and condensate lines up to 150 PSI saturated steam, providing corrosion-free sealing without thread seizing.
Each shipment includes authentic EN 10204 Type 3.1 Mill Test Certificates verifying chemical composition, mechanical properties, and 100% thread dimensional inspection.
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