Product Range – Brass Vibra-Lok Straight Connector

Brass Vibra-Lok Straight Connector

Pioneer Industries manufactures high-precision Brass Vibra-Lok Straight Connectors designed to connect rigid tubing to female pipe ports while dampening severe mechanical shock and dynamic vibration. Features resilient Buna-N or Viton elastomeric sleeves for leak-proof, reusable fluid joints.

Brass Vibra-Lok Straight Connector
85+
Countries Served
1/8" - 7/8"
Tube O.D. Range
Up to 2,000 PSI
Working Pressure
4:1
Safety Factor
Buna-N / Viton
Elastic Sleeve
01 — Overview

The Brass Vibra-Lok Straight Connector manufactured by Pioneer Industries is the foundational male-to-tube connector in vibration-dampening fluid circuits. Designed to couple a smooth metal or plastic tube directly into a female pipe thread port (NPT or BSPT), it serves as a primary termination fitting for compressors, diesel engines, hydraulic power units, and pneumatic control panels.

Under continuous high-g vibrational loading, standard compression fittings transmit bending moments into rigid metallic bite rings, resulting in fatigue cracking, thread galling, and tube shearing. The Vibra-Lok Straight Connector solves this failure mode by enclosing the tube end in a resilient elastomeric sleeve (Buna-N or Viton/FKM). This sleeve creates an impenetrable 360-degree radial seal while absorbing dynamic vibration and preventing point-of-connection stress concentrations.

Global Supply

Pioneer Industries manufacturing and exporting high quality Brass Vibra-Lok Straight Connector worldwide.

Pioneer Industries manufactures and exports Brass Vibra-Lok Straight Connector components to leading industrial equipment builders, rail transit systems, marine shipbuilders, and pneumatic automation engineers across more than 85 countries. Operating from our advanced manufacturing facility in Mumbai, India, we maintain ready inventory across fractional inch and metric configurations for immediate international dispatch.

Components are precision hot-forged from BS 218 / CW617N / ASTM B124 C37700 or CNC-turned from ASTM B16 C36000 brass rod. Every batch undergoes 100% pneumatic bubble leak testing and is accompanied by authentic EN 10204 Type 3.1 Mill Test Certificates.

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02 — Product Detail

Brass Vibra-Lok Straight Connector Supplier

CNC-machined from premium extruded ASTM B16 C36000 free-cutting brass rod or hot-forged from BS 218 / CW617N brass, the Pioneer Brass Vibra-Lok Straight Connector provides exceptional structural strength, pressure containment, and atmospheric corrosion resistance. The male pipe end features precision Dryseal NPT (ANSI/ASME B1.20.1) or BSPT (ISO 7/1) tapered threads that form a rigid, pressure-tight mechanical foundation.

The tube compression end requires no tube flaring, threading, or brazing. Tightening the brass compression nut radially compresses the elastomeric sleeve around the tubing, establishing an airtight, vacuum-tight, and vibration-absorbing cushion that accommodates minor tube out-of-roundness, longitudinal scratches, and angular misalignments up to 4 degrees.

Features & Technical Specifications:

  • Severe Vibration Dampening: Resilient elastomeric sleeves absorb high-frequency harmonics and mechanical shock, preventing tube fatigue fractures.
  • Dual Elastomer Compounds: Available in standard Buna-N (-35°C to +100°C) and high-temperature Viton/FKM (-26°C to +204°C) formulations.
  • Deep Vacuum to 2,000 PSI: Safely contains working pressures up to 2,000 PSI (138 bar) and maintains vacuum down to 29.5" Hg.
  • Forgiving Angular Flexibility: Accommodates up to 4° angular misalignment and minor surface scratches without leaking.
  • 100% Non-Destructive Joint: Leaves tubing unmarred, enabling repeated disconnections and reassemblies with zero tube cutting.
+ + + +
Specification

Pioneer Industries manufactures Brass Vibra-Lok Straight Connectors in fractional tube sizes from 1/8" to 7/8" OD (Metric 4 mm to 22 mm OD) with 1/8" to 3/4" male NPT/BSPT threads. Working pressures up to 2,000 PSI with a 4:1 safety factor under ASME B31.3.

Technical Specifications & Dimensions

Brass Vibra-Lok Straight Connector Dimensional Tables

Explore comprehensive engineering dimensional configurations for Fractional Inch Series, Metric Series, and Certified Material Specifications. Manufactured according to ASME B31.3, ASME B1.20.1, ISO 7/1, and international standards.

Brass Vibra-Lok Straight Connector – Fractional Series (Inch)
Fractional Inch Series
Part No. Tube O.D. (T) Male Pipe Thread (P) Overall Length (L) Body Hex (W) Nut Hex (W2) Working Pressure
PI-VLSC-0202 1/8" 1/8" NPT 1.12" 7/16" 7/16" 2,000 PSI
PI-VLSC-0302 3/16" 1/8" NPT 1.18" 1/2" 1/2" 2,000 PSI
PI-VLSC-0402 1/4" 1/8" NPT 1.24" 9/16" 9/16" 2,000 PSI
PI-VLSC-0404 1/4" 1/4" NPT 1.42" 9/16" 9/16" 2,000 PSI
PI-VLSC-0502 5/16" 1/8" NPT 1.28" 5/8" 5/8" 1,500 PSI
PI-VLSC-0504 5/16" 1/4" NPT 1.46" 5/8" 5/8" 1,500 PSI
PI-VLSC-0604 3/8" 1/4" NPT 1.52" 11/16" 11/16" 1,500 PSI
PI-VLSC-0606 3/8" 3/8" NPT 1.54" 3/4" 11/16" 1,500 PSI
PI-VLSC-0806 1/2" 3/8" NPT 1.68" 7/8" 7/8" 1,000 PSI
PI-VLSC-0808 1/2" 1/2" NPT 1.86" 7/8" 7/8" 1,000 PSI
PI-VLSC-1008 5/8" 1/2" NPT 1.98" 1-1/16" 1-1/16" 750 PSI
PI-VLSC-1212 3/4" 3/4" NPT 2.14" 1-1/4" 1-1/4" 500 PSI
Ratings based on standard copper or low-carbon hydraulic steel tubing at ambient temperatures (-35°C to +100°C). Certified 4:1 hydrostatic burst safety factor per ASME B31.3.
Brass Vibra-Lok Straight Connector – Metric Series (mm)
Metric Series (mm)
Part No. Tube O.D. (mm) Male Pipe Thread Overall Length (mm) Body Hex (mm) Nut Hex (mm) Working Pressure
PI-MVLSC-0402 4 mm 1/8" BSPT/NPT 28.5 mm 11 mm 11 mm 138 Bar
PI-MVLSC-0602 6 mm 1/8" BSPT/NPT 31.5 mm 14 mm 14 mm 138 Bar
PI-MVLSC-0604 6 mm 1/4" BSPT/NPT 36.0 mm 14 mm 14 mm 138 Bar
PI-MVLSC-0804 8 mm 1/4" BSPT/NPT 37.0 mm 16 mm 16 mm 103 Bar
PI-MVLSC-1004 10 mm 1/4" BSPT/NPT 38.5 mm 17 mm 17 mm 103 Bar
PI-MVLSC-1006 10 mm 3/8" BSPT/NPT 39.0 mm 19 mm 17 mm 103 Bar
PI-MVLSC-1206 12 mm 3/8" BSPT/NPT 42.5 mm 22 mm 22 mm 70 Bar
PI-MVLSC-1608 16 mm 1/2" BSPT/NPT 47.5 mm 27 mm 27 mm 52 Bar
Metric series available with BSPT (ISO 7/1) or NPT (ASME B1.20.1) threads. Custom configurations manufactured upon request.

Metallurgical Composition

Pioneer Industries utilizes top-grade brass alloys specifically selected for exceptional tensile strength and vibration resistance:

Component Material Standard Composition / Chemistry
Fitting Body BS 218 / CW617N / ASTM B16 C36000 Cu: 57.0–60.0%, Pb: 1.6–3.0%, Zn: Remainder
Machined Nut ASTM B16 C36000 / BS 249 CW614N Cu: 60.0–63.0%, Pb: 2.5–3.7%, Zn: Remainder
Elastic Sleeve (Std) Custom Nitrile (Buna-N) High-density oil-resistant NBR elastomer (-35°C to +100°C)
Elastic Sleeve (Opt) Fluorocarbon (Viton / FKM) Synthetic chemical/heat-resistant fluoroelastomer (-26°C to +204°C)

Mechanical & Design Standards

Our manufacturing and testing protocols strictly adhere to international engineering benchmarks:

  • Design Standards: ASME B31.3 Process Piping & SAE J512 dimensional envelope.
  • Pipe Threads: ANSI/ASME B1.20.1 (NPT) and ISO 7/1 (BSPT) dryseal taper.
  • Tensile Strength: Extruded & forged brass bodies achieve tensile strength > 440 MPa.
  • Pneumatic Test: 100% factory bubble immersion tested at 10 bar pneumatic pressure.
  • Quality Certification: Supplied with authentic EN 10204 Type 3.1 Mill Test Certificates.
  • Environmental Compliance: RoHS and REACH SVHC compliant materials.
03 — Applications

Applications / Uses of Brass Vibra-Lok Straight Connector

Brass Vibra-Lok Straight Connector components are deployed across demanding industrial, mobile hydraulic, and heavy machinery sectors, including:

01

Compressor Discharge Porting –

Directly connects vibration-isolated copper and steel air lines to reciprocating compressor cylinder ports.

02

Diesel Fuel Injection Lines –

Supplies fuel lines from high-pressure fuel filter heads, dampening heavy diesel engine harmonics.

03

Commercial Truck Air Brake Valves –

Connects chassis brake tubing to treadle valves and foot brake actuators without metal fatigue.

04

Hydraulic Valve Manifolds –

Connects external pilot lines into hydraulic directional valve sub-plates subjected to continuous shock.

05

Agricultural Tractor Hydraulics –

Delivers hydrostatic steering and auxiliary implement pressure across heavily vibrating tractor chassis.

06

Marine Auxiliary Pump Sets –

Withstands continuous hull and engine vibrations on seawater cooling and bilge pumping circuits.

07

Pneumatic Packaging Automation –

Transfers air to reciprocating cylinders and pneumatic pick-and-place actuators cycling continuously.

08

Vacuum Degassing & Evacuation Lines –

Maintains airtight seals down to 29.5" Hg on transformer oil degassing and industrial vacuum units.

04 — Industries

Industries We Serve

Pioneer Industries’ Brass Vibra-Lok Straight Connector components are trusted across critical global industrial sectors:

+ Pharmaceutical Equipment
+ Chemical Equipment
+ Sea Water Equipment
+ Heat Exchangers
+ Condensers
+ Pulp and Paper Industry
+ Power Generation
+ Gas Processing
+ Aerospace Industry
+ Nuclear Energy Sector
+ Off-Shore Oil Drilling
+ Oil & Gas Industries
+ Chemical Industry
+ Petroleum Industries
+ Defence Industry
05 — Range

Types of Brass Vibra-Lok Fittings offered by Pioneer Industries

06 — FAQs

Frequently Asked Questions – Brass Vibra-Lok Straight Connector

Expert engineering insights and technical guidance regarding vibration damping mechanics, pressure thresholds, sleeve selection, and assembly protocols for Brass Vibra-Lok Straight Connector.

A Brass Vibra-Lok Straight Connector is a heavy-duty male-to-tube transition fitting designed to join smooth metal or plastic tubing directly into a female pipe thread port (NPT or BSPT). Rather than cutting a groove into the tube with a metal ferrule, it utilizes a thick elastomeric sleeve (Buna-N or Viton/FKM). As the brass nut is tightened, the sleeve is compressed radially against the tube exterior, forming a resilient, leak-tight 360-degree cushion that isolates the tube from dynamic mechanical vibration.

In conventional compression fittings, dynamic machinery vibration concentrates cyclical bending moments directly at the sharp edge of the metal ferrule, causing rapid work-hardening and fatigue cracking. The Vibra-Lok design suspends the tube within a resilient elastomeric matrix, dampening up to 90% of dynamic mechanical harmonics and permitting the tube to flex safely without metal-to-metal gouging.

Pioneer Industries supplies Vibra-Lok sleeves in two primary compounds: Standard Buna-N (Nitrile) for petroleum fuels, hydraulic oils, compressed air, and water between -35°C and +100°C (-30°F to +212°F); and High-Temperature Fluorocarbon (Viton / FKM) for synthetic lubricants, aggressive fuels, and elevated operating temperatures from -26°C to +204°C (-15°F to +400°F).

Working pressures reach up to 2,000 PSI (138 bar) in 1/8″ to 1/4″ tube OD sizes, 1,500 PSI (103 bar) in 5/16″ and 3/8″ OD, and up to 1,000 PSI (70 bar) in 1/2″ OD sizes, with an ASME B31.3 certified 4:1 hydrostatic burst safety margin. For vacuum applications, its continuous 360-degree radial elastomeric seal holds vacuum down to 29.5 in. Hg.

No. The Vibra-Lok Straight Connector is 100% flareless. Installation requires only square-cutting and deburring the tube end, sliding the nut and elastomeric sleeve onto the tube, inserting the tube into the fitting until it bottoms against the internal stop, and tightening the nut finger-tight plus exactly one full turn (360°) with an open-end wrench.

Because the sealing element is a compliant elastomer rather than rigid metal, the sleeve conforms under compression to minor tube out-of-roundness, longitudinal tooling scratches, and angular misalignments up to 4 degrees. This eliminates leaks caused by slight surface abrasions that typically defeat rigid compression ferrules.

Yes. Because the elastomeric sleeve does not swage, cut, or crimp a permanent groove into the tubing wall, the tubing remains undamaged and 100% reusable. Disassembly simply requires loosening the nut. If the elastomer becomes aged or heat-hardened after years of service, inexpensive replacement sleeves restore the joint to factory-fresh sealing integrity.

The fitting is fully compatible with soft copper, half-hard drawn copper, seamless aluminum, brass, thin-wall hydraulic steel, and even lab-grade glass tubing. When utilizing thermoplastic tubing like Nylon or Polyethylene, brass tube support inserts should be inserted into the tube bore to prevent wall collapse.

Apply high-quality PTFE paste sealant or 2-3 wraps of PTFE tape to the male pipe threads only, leaving the first two threads clean to prevent fluid contamination. Thread the connector into the female port finger-tight, then tighten with an open-end wrench 2 to 3 full turns until snug.

Bodies are machined from ASTM B16 C36000 free-cutting brass or hot-forged from BS 218 / CW617N brass. Every manufacturing batch undergoes 100% pneumatic bubble testing at 10 bar and coordinate measuring inspection of threads, delivered with an authentic EN 10204 Type 3.1 Mill Test Certificate.

07 — Enquiry

Contact Pioneer Industries experts for detailed information

about your requirement to select the right products for your application needs!

Do you have any questions or need help with our services and products? Submit an Enquiry Form request or Call us at 9821023876. Feel free to get in touch!