Product Range – Brass Vibra-Lok Stud Elbow

Brass Vibra-Lok Stud Elbow

Pioneer Industries manufactures heavy-duty Brass Vibra-Lok Stud Elbows engineered for severe dynamic vibration. Combines a 90-degree directional sweep with a male NPT/BSPT pipe thread and an elastomeric cushioned tube connection, eliminating tube fatigue fractures in compact machinery.

Brass Vibra-Lok Stud Elbow
85+
Countries Served
1/8" - 3/4"
Tube O.D. Range
Up to 2,000 PSI
Working Pressure
4:1
Safety Factor
Buna-N / Viton
Elastic Sleeve
01 — Overview

The Brass Vibra-Lok Stud Elbow manufactured by Pioneer Industries is a critical 90-degree directional transition fitting designed to couple rigid tubing to female pipe thread ports in confined equipment enclosures. Featuring a precision male tapered pipe thread (NPT or BSPT) on one port and a Vibra-Lok elastomeric cushioned tube port at a 90-degree angle, it allows engineers to make clean right-angle connections without severe tube bending.

In high-vibration equipment such as reciprocating compressors, commercial diesel engines, and mobile construction machinery, 90-degree rigid fittings concentrate severe bending stresses at the tube junction, leading to premature fatigue shearing. The Vibra-Lok Stud Elbow suspends the tube within a thick elastomeric sleeve (Buna-N or Viton/FKM), absorbing up to 90% of dynamic vibrational energy and allowing safe angular flexing without leakage.

Global Supply

Pioneer Industries manufacturing and exporting high quality Brass Vibra-Lok Stud Elbow worldwide.

Pioneer Industries manufactures and exports Brass Vibra-Lok Stud Elbow components to leading industrial equipment builders, rail transit systems, marine shipbuilders, and pneumatic automation engineers across more than 85 countries. Operating from our advanced manufacturing facility in Mumbai, India, we maintain ready inventory across fractional inch and metric configurations for immediate international dispatch.

Components are precision hot-forged from BS 218 / CW617N / ASTM B124 C37700 or CNC-turned from ASTM B16 C36000 brass rod. Every batch undergoes 100% pneumatic bubble leak testing and is accompanied by authentic EN 10204 Type 3.1 Mill Test Certificates.

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02 — Product Detail

Brass Vibra-Lok Stud Elbow Supplier

Hot-forged from BS 218 / CW617N (ASTM B124 C37700) forging brass, the Pioneer Brass Vibra-Lok Stud Elbow exhibits an unbroken metallic grain structure that guarantees zero micro-porosity and superior impact toughness under continuous pressure cycling. The male pipe end features precision Dryseal NPT (ANSI/ASME B1.20.1) or BSPT (ISO 7/1) tapered threads that form a rigid, pressure-tight mechanical foundation.

The tube compression end operates without flaring, soldering, or tube swaging. As the brass compression nut is torqued down, the elastomeric sleeve compresses radially around the tubing to create a positive 360-degree fluid-tight seal that accommodates tube flexing and minor surface defects without leaking.

Features & Technical Specifications:

  • Severe Vibration Dampening: Resilient elastomeric sleeves absorb high-frequency harmonics and mechanical shock, preventing tube fatigue fractures.
  • Dual Elastomer Compounds: Available in standard Buna-N (-35°C to +100°C) and high-temperature Viton/FKM (-26°C to +204°C) formulations.
  • Deep Vacuum to 2,000 PSI: Safely contains working pressures up to 2,000 PSI (138 bar) and maintains vacuum down to 29.5" Hg.
  • Forgiving Angular Flexibility: Accommodates up to 4° angular misalignment and minor surface scratches without leaking.
  • 100% Non-Destructive Joint: Leaves tubing unmarred, enabling repeated disconnections and reassemblies with zero tube cutting.
+ + + +
Specification

Pioneer Industries manufactures Brass Vibra-Lok Stud Elbows in fractional tube sizes from 1/8" to 3/4" OD (Metric 4 mm to 22 mm OD) with 1/8" to 3/4" male NPT/BSPT threads. Working pressures up to 2,000 PSI with a 4:1 safety factor under ASME B31.3.

Technical Specifications & Dimensions

Brass Vibra-Lok Stud Elbow Dimensional Tables

Explore comprehensive engineering dimensional configurations for Fractional Inch Series, Metric Series, and Certified Material Specifications. Manufactured according to ASME B31.3, ASME B1.20.1, ISO 7/1, and international standards.

Brass Vibra-Lok Stud Elbow – Fractional Series (Inch)
Fractional Inch Series
Part No. Tube O.D. (T) Male Pipe Thread (P) Center to Tube End Center to Pipe End Body Hex (W) Nut Hex (W2) Working Pressure
PI-VLSE-0202 1/8" 1/8" NPT 0.82" 0.78" 7/16" 7/16" 2,000 PSI
PI-VLSE-0302 3/16" 1/8" NPT 0.88" 0.82" 1/2" 1/2" 2,000 PSI
PI-VLSE-0402 1/4" 1/8" NPT 0.94" 0.86" 9/16" 9/16" 2,000 PSI
PI-VLSE-0404 1/4" 1/4" NPT 1.02" 1.05" 9/16" 9/16" 2,000 PSI
PI-VLSE-0504 5/16" 1/4" NPT 1.08" 1.10" 5/8" 5/8" 1,500 PSI
PI-VLSE-0604 3/8" 1/4" NPT 1.15" 1.16" 11/16" 11/16" 1,500 PSI
PI-VLSE-0606 3/8" 3/8" NPT 1.22" 1.24" 3/4" 11/16" 1,500 PSI
PI-VLSE-0806 1/2" 3/8" NPT 1.34" 1.32" 7/8" 7/8" 1,000 PSI
PI-VLSE-0808 1/2" 1/2" NPT 1.42" 1.50" 7/8" 7/8" 1,000 PSI
PI-VLSE-1212 3/4" 3/4" NPT 1.76" 1.72" 1-1/4" 1-1/4" 500 PSI
Ratings based on standard copper or low-carbon hydraulic steel tubing at ambient temperatures (-35°C to +100°C). Certified 4:1 hydrostatic burst safety factor per ASME B31.3.
Brass Vibra-Lok Stud Elbow – Metric Series (mm)
Metric Series (mm)
Part No. Tube O.D. (mm) Male Pipe Thread Center to Tube End (mm) Center to Pipe End (mm) Body Hex (mm) Nut Hex (mm) Working Pressure
PI-MVLSE-0402 4 mm 1/8" BSPT/NPT 21.0 mm 20.0 mm 11 mm 11 mm 138 Bar
PI-MVLSE-0602 6 mm 1/8" BSPT/NPT 24.0 mm 22.0 mm 14 mm 14 mm 138 Bar
PI-MVLSE-0604 6 mm 1/4" BSPT/NPT 26.0 mm 26.5 mm 14 mm 14 mm 138 Bar
PI-MVLSE-0804 8 mm 1/4" BSPT/NPT 27.5 mm 28.0 mm 16 mm 16 mm 103 Bar
PI-MVLSE-1004 10 mm 1/4" BSPT/NPT 29.0 mm 29.5 mm 17 mm 17 mm 103 Bar
PI-MVLSE-1206 12 mm 3/8" BSPT/NPT 34.0 mm 33.5 mm 22 mm 22 mm 70 Bar
PI-MVLSE-1608 16 mm 1/2" BSPT/NPT 39.0 mm 40.0 mm 27 mm 27 mm 52 Bar
Metric series available with BSPT (ISO 7/1) or NPT (ASME B1.20.1) threads. Custom configurations manufactured upon request.

Metallurgical Composition

Pioneer Industries utilizes top-grade brass alloys specifically selected for exceptional tensile strength and vibration resistance:

Component Material Standard Composition / Chemistry
Fitting Body BS 218 / CW617N / ASTM B16 C36000 Cu: 57.0–60.0%, Pb: 1.6–3.0%, Zn: Remainder
Machined Nut ASTM B16 C36000 / BS 249 CW614N Cu: 60.0–63.0%, Pb: 2.5–3.7%, Zn: Remainder
Elastic Sleeve (Std) Custom Nitrile (Buna-N) High-density oil-resistant NBR elastomer (-35°C to +100°C)
Elastic Sleeve (Opt) Fluorocarbon (Viton / FKM) Synthetic chemical/heat-resistant fluoroelastomer (-26°C to +204°C)

Mechanical & Design Standards

Our manufacturing and testing protocols strictly adhere to international engineering benchmarks:

  • Design Standards: ASME B31.3 Process Piping & SAE J512 dimensional envelope.
  • Pipe Threads: ANSI/ASME B1.20.1 (NPT) and ISO 7/1 (BSPT) dryseal taper.
  • Tensile Strength: Extruded & forged brass bodies achieve tensile strength > 440 MPa.
  • Pneumatic Test: 100% factory bubble immersion tested at 10 bar pneumatic pressure.
  • Quality Certification: Supplied with authentic EN 10204 Type 3.1 Mill Test Certificates.
  • Environmental Compliance: RoHS and REACH SVHC compliant materials.
03 — Applications

Applications / Uses of Brass Vibra-Lok Stud Elbow

Brass Vibra-Lok Stud Elbow components are deployed across demanding industrial, mobile hydraulic, and heavy machinery sectors, including:

01

Air Compressor Head Discharge –

Directly routes hot discharge air out of reciprocating compressor heads at 90° into cooling manifolds.

02

Heavy Vehicle Air Brake Chambers –

Connects rigid brake lines to wheel brake chambers while absorbing severe axle bounce and vibration.

03

Diesel Turbocharger Oil Feeds –

Supplies high-temperature pressurized lubricating oil to turbochargers under intense engine resonance.

04

Off-Highway Hydraulic Cylinders –

Provides right-angle fluid feed into steering and boom hydraulic cylinders subject to rock-impact shock.

05

Rock Crushing Lubrication Ports –

Maintains airtight lubrication feed lines across heavy eccentric screens, vibrating grizzly feeders, and crushers.

06

Agricultural Harvester Drives –

Delivers hydraulic fluid around tight chassis corners on grain combines and forage harvesters.

07

Industrial Vacuum Transport Units –

Maintains airtight right-angle vacuum connections down to 29.5" Hg on pick-and-place automation.

08

Marine Auxiliary Engine Manifolds –

Navigates cramped engine compartments while isolating fuel and oil lines from diesel frame vibrations.

04 — Industries

Industries We Serve

Pioneer Industries’ Brass Vibra-Lok Stud Elbow components are trusted across critical global industrial sectors:

+ Pharmaceutical Equipment
+ Chemical Equipment
+ Sea Water Equipment
+ Heat Exchangers
+ Condensers
+ Pulp and Paper Industry
+ Power Generation
+ Gas Processing
+ Aerospace Industry
+ Nuclear Energy Sector
+ Off-Shore Oil Drilling
+ Oil & Gas Industries
+ Chemical Industry
+ Petroleum Industries
+ Defence Industry
05 — Range

Types of Brass Vibra-Lok Fittings offered by Pioneer Industries

06 — FAQs

Frequently Asked Questions – Brass Vibra-Lok Stud Elbow

Expert engineering insights and technical guidance regarding vibration damping mechanics, pressure thresholds, sleeve selection, and assembly protocols for Brass Vibra-Lok Stud Elbow.

A Brass Vibra-Lok Stud Elbow is a right-angle directional fitting that joins a smooth metal or plastic tube to a female pipe thread port (NPT or BSPT). One end features a tapered male pipe thread, while the opposing 90-degree port houses a Vibra-Lok elastomeric cushioned tube connection. It enables fluid power engineers to navigate around machinery corners while completely isolating the incoming tube from dynamic vibrational stresses.

At right-angle joints, continuous mechanical vibration concentrates cyclical bending moments directly at the tube-fitting socket. Rigid compression ferrules or flared tube necks concentrate this stress until the metal work-hardens and shears. The Vibra-Lok elastomeric sleeve provides a resilient 360-degree cushion that allows the tubing to flex up to 4 degrees angularly without metal-to-metal gouging, dissipating up to 90% of vibrational energy.

Pioneer Industries manufactures Vibra-Lok sleeves in two primary compounds: Standard Buna-N (Nitrile) for petroleum fuels, hydraulic oils, compressed air, and water from -35°C to +100°C (-30°F to +212°F); and High-Temperature Fluorocarbon (Viton / FKM) for synthetic lubricants, aggressive chemicals, and elevated thermal environments from -26°C to +204°C (-15°F to +400°F).

Working pressures reach up to 2,000 PSI (138 bar) in sizes from 1/8″ to 1/4″ OD, 1,500 PSI (103 bar) for 5/16″ and 3/8″ OD, and up to 1,000 PSI (70 bar) in 1/2″ OD, backed by an ASME B31.3 compliant 4:1 hydrostatic burst safety factor. In vacuum lines, the continuous circumferential elastomeric seal reliably holds vacuum down to 29.5 in. Hg.

Apply high-quality PTFE paste sealant or tape to the male pipe threads only. Thread the elbow into the female port finger-tight, then rotate with an open-end wrench 2 to 3 full turns until the tube port points in the exact trajectory required for incoming tubing. Never loosen the elbow to achieve alignment, as reversing breaks the tapered thread seal; always advance forward to the next aligned position.

No. The tube end is 100% flareless. Cut the tubing square, deburr edges, slide the nut and elastomeric sleeve over the tube, push the tube into the fitting until it bottoms out against the internal stop, and tighten the compression nut finger-tight plus exactly one full turn (360°) with an open-end wrench.

Yes. The resilient elastomeric sleeve readily compensates for minor tube out-of-roundness, shallow longitudinal scratches, and angular misalignments up to 4 degrees. The elastomer flows into microscopic surface defects under compression to ensure an airtight, bubble-free seal.

Yes. Because the elastomeric sleeve does not swage, cut, or crimp a permanent groove into the tubing wall, the tubing remains undamaged and 100% reusable. Disassembly simply requires loosening the nut. If the elastomer becomes aged or heat-hardened after years of service, inexpensive replacement sleeves restore the joint to factory-fresh sealing integrity.

The fitting is fully compatible with soft copper, half-hard drawn copper, seamless aluminum, brass, thin-wall hydraulic steel, and even lab-grade glass tubing. When utilizing thermoplastic tubing like Nylon or Polyethylene, brass tube support inserts should be inserted into the tube bore to prevent wall collapse.

Bodies are hot-forged from BS 218 / CW617N (ASTM B124 C37700) brass to eliminate porosity and stress crack susceptibility. Consignments undergo 100% pneumatic bubble testing at 10 bar, thread pitch optical inspection, and are delivered with authentic EN 10204 Type 3.1 Mill Test Certificates verifying complete melt heat traceability.

07 — Enquiry

Contact Pioneer Industries experts for detailed information

about your requirement to select the right products for your application needs!

Do you have any questions or need help with our services and products? Submit an Enquiry Form request or Call us at 9821023876. Feel free to get in touch!